NHTSA ID Number: 10205672
Manufacturer Communication Number: TJ31120
TSB/Document Date: 2021-12-27
Summary
Check Engine light is on, ECM-P017100
VOLVO
CAR
SERVICE AND PARTS BUSINESS
Technical Journal
TITLE:
Check Engine Light is on, ECM-P017100
REF NO:
ISSUING DEPARTMENT:
CAR MARKET:
TJ 31120
Technical Service
United States and Canada
PARTNER:
ISSUE DATE:
STATUS DATE:
3 US 7510 Volvo
Car USA
2016-04-06
2016-04-12
FUNC GROUP:
FUNC DESC:
2555
Supercharger, parts
Page 1 of 19
“Right first time in Time”
Attachment
File Name
TJI-491817-1_1_0_en-US.pdf
TJI-491817-2_1_0_en-US.pdf
File Size
4.9993 MB
5.7504 MB
Vehicle Type
Type
Eng
256
256
256
A2
BA
BC
Eng
Sales
Desc
B4204T27
B1APHEV
B1BPHEV
Body
Gear
Steer
Model Year
2016-2016
2016-2016
2016-2016
Plant
Chassis range
-
Struc Week
Range
201505-201550
201526-201550
201526-201550
CSC Customer Symptom Codes
Code
DL
Description
Warning lights and chimes/Malfunction Indicator Light ("Check engine" light) indication/no indication
VST Operation Number
VST Operation Number
31133-3
25233-2
98566-2
31130-2
Description
Isolation testing high voltage system
Air leak inlet system check
Gasket resonator replace acc. to TJ31120
Battery drive, disconnect and connect
Produced in the USA and available as an electronic document. Hard copy documents are printed in USA on recycled paper containing
a minimum of 50% wastepaper and 10% post-consumer waste.
© 2016 VOLVO
CAR USA, LLC
Technical Journal 31120
DTC Diagnostic Trouble Codes
Control Module
ECM
Code
P017100
Fault Type
Intermittent
Rows beginning with * are modified
Note! If using a printed copy of this Technical Journal, first check for the latest online version.
Text
DESCRIPTION:
* VSTG OP no. added.
* Text added under service. “VSTG OP no. See attachment”
* Engine Variant added
ECM=Engine Control Module
VIDA= Vehicle Information and Diagnostics for Aftersales
VSTG= Volvo
Standard Time Guide
If the “check engine” indicator is on and DTC ECM-P017100 is posted, please follow advice under
SERVICE.
SERVICE:
Check for air leak at the supercharger resonator.
Use Leak detector (981 4118 ) listed in VIDA to test air intake system.
If leakage is confirmed at supercharger resonator, replace sealing as in
attachment.
VSTG OP no. See attachment:
TJI-491817-1 for vehicles with engine B4204T28 (PHEV)
TJI-491817-2 for vehicles with engine B4204T27
VEHICLE REPORT:
Yes, please submit a Vehicle Report if the service solution described in this TJ has no effect. Use
concern area “Vehicle Report” and sub concern area “Support not needed”, use function group 2555.
To view TJ attachment continue to next page. This TJ has one attachment.
Page 2 of 19
2016-04-12
Volvo Car Customer Service
Title
Inlet resonator gasket
Action
TJ Instruction VCC-491817-1
Replacement
Page
1(8)
Operation number:
25233-2
98566-2
31130-2
31133-3
Issue
1
Date
2015-12
Reason
First issue
Affected vehicles
Model year Model
2016
XC90 (16-)
Materials
Gasket
Engine
B4204T28, T35
Qty.
1.0
Materials
Part No.
31439814
Notes
TJ Instruction VCC-491817-1
Page 2 ( 8 )
Removal
Note! Removal steps in this procedure may
contain installation details.
TJ Instruction VCC-491817-1
Page 3 ( 8 )
Color symbols
Note! This colour chart displays (in colour
print and electronic version) the importance
of the different colours used in the images
of the method steps.
1 . Used for focused component, the component
with which you will do something.
2 . Used as extra colors when you need to show
or differentiate additional parts.
3 . Used for attachments that are to be
removed/installed. May be screws, clips,
connectors, etc.
4 . Used when the component is not fully
removed from the vehicle but only hung to
the side.
5 . Used for standard tools and special tools.
6 . Used as background color for vehicle
components.
Check
Carry out intake system, check , refer to:
Cleaning, Inspection and Adjustment
2 - Engine with mountings and equipment
25 - Intake and exhaust system
251 - inlet and exhaust manifolds
Removal
Note! Removal steps in this procedure may
contain installation details.
Remove Inverter Generator Module (IGM) ,
refer to:
Removal, replacement and installation
3 - Electrical system
32 - Alternator and regulator
323 - electric converter, high voltage
TJ Instruction VCC-491817-1
Page 4 ( 8 )
Loosen the hose clamp.
Remove the marked part.
Release the locks.
Undo the hose from the connection.
Fold marked part to one side.
Warning! Be prepared to collect escaping
fluid.
Release the locks.
Undo the hose from the connection.
Fold marked part to one side.
TJ Instruction VCC-491817-1
Page 5 ( 8 )
Release the locks.
Undo the hoses from the connections.
Fold marked part to one side.
Warning! Be prepared to collect escaping
fluid.
Release the lock.
Undo the hose from the connection.
Fold marked part to one side.
Release the lock.
Undo the hose from the connection.
Fold marked part to one side.
TJ Instruction VCC-491817-1
Page 6 ( 8 )
Remove the screws.
Torque:
M8 , 24 Nm
Note! The screws may be difficult to access.
Remove the screws.
Remove the screws.
Remove the marked part.
TJ Instruction VCC-491817-1
Page 7 ( 8 )
Note! The screws may be difficult to access.
Remove the screws.
Torque:
M6 , 10 Nm
Remove the screws.
Torque:
M6 , 10 Nm
Remove the marked part.
Hint: It may be necessary to twist or turn
the component.
TJ Instruction VCC-491817-1
Page 8 ( 8 )
Caution! Make sure that the surface is clean
and free of foreign material.
Note! Make sure that the seal is correctly
located.
Installation
To install, reverse the removal procedure.
Volvo
Car Customer Service
Title
Inlet resonator gasket
Action
TJ Instruction VCC-491817-2
Replacement
Page
1(9)
Operation number:
25233-2
98566-2
Issue
1
Date
2015-12
Reason
First issue
Affected vehicles
Model year Model
2016
XC90 (16-)
Materials
Gasket
Engine
B4204T27
Qty.
1.0
Materials
Part No.
31439814
Notes
TJ Instruction VCC-491817-2
Page 2 ( 9 )
Removal
Note! Removal steps in this procedure may
contain installation details.
TJ Instruction VCC-491817-2
Page 3 ( 9 )
Color symbols
Note! This colour chart displays (in colour
print and electronic version) the importance
of the different colours used in the images
of the method steps.
1 . Used for focused component, the component
with which you will do something.
2 . Used as extra colors when you need to show
or differentiate additional parts.
3 . Used for attachments that are to be
removed/installed. May be screws, clips,
connectors, etc.
4 . Used when the component is not fully
removed from the vehicle but only hung to
the side.
5 . Used for standard tools and special tools.
6 . Used as background color for vehicle
components.
Check
Carry out intake system, check , refer to:
Cleaning, Inspection and Adjustment
2 - Engine with mountings and equipment
25 - Intake and exhaust system
251 - inlet and exhaust manifolds
Removal
Note! Removal steps in this procedure may
contain installation details.
Remove auxiliary battery , refer to:
Removal, replacement and installation
3 - Electrical system
31 - Battery and mounting
311 - battery
Remove the battery control switch module
bcsm , refer to:
Removal, replacement and installation
3 - Electrical system
31 - Battery and mounting
311 - battery
TJ Instruction VCC-491817-2
Page 4 ( 9 )
Remove the cowl panel cover , refer to:
Removal, replacement and installation
8 - Body and interior
82 - Bonnet (Hood), front end, wings,
door sill
823 - radiator grille
1 . Remove the screws.
2 . Remove the marked part.
3.
Torque:
M8 , 24 Nm
Remove the screws.
Torque:
M5 , 5 Nm
TJ Instruction VCC-491817-2
Page 5 ( 9 )
Fold marked part to one side.
Loosen the hose clamp.
Remove the marked part.
TJ Instruction VCC-491817-2
Page 6 ( 9 )
Release the locks.
Undo the hose from the connection.
Fold marked part to one side.
Warning! Be prepared to collect escaping
fluid.
Release the locks.
Undo the hose from the connection.
Fold marked part to one side.
Release the locks.
Undo the hoses from the connections.
Fold marked part to one side.
TJ Instruction VCC-491817-2
Page 7 ( 9 )
Warning! Be prepared to collect escaping
fluid.
Release the lock.
Undo the hose from the connection.
Fold marked part to one side.
Release the lock.
Undo the hose from the connection.
Fold marked part to one side.
Note! The screws may be difficult to access.
Remove the screws.
TJ Instruction VCC-491817-2
Page 8 ( 9 )
Remove the screws.
Remove the marked part.
Note! The screws may be difficult to access.
Remove the screws.
Torque:
M6 , 10 Nm
Remove the screws.
Torque:
M6 , 10 Nm
TJ Instruction VCC-491817-2
Page 9 ( 9 )
Remove the marked part.
Hint: It may be necessary to twist or turn
the component.
Caution! Make sure that the surface is clean
and free of foreign material.
Note! Make sure that the seal is correctly
located.
Installation
To install, reverse the removal procedure.
- 6X better wear protection on critical engine parts than...
- 1.3X better sludge protection than industry standards*
- 3X Stronger against viscosity breakdown than leading full...
- Protection for 10,000 miles between oil changes
- Meets or exceeds the following specifications: API SP/SN...
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TSB/Document ID: TJ31120
Replacement Service Bulletin Number:
MFR Communication Date: 2016-04-12
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: AIR BAGS
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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