Doug Clough

From: Dave Koehler

Sent: Thursday, March 10, 2016 4:29 PM

To: Doug Clough

Subject: NHTSA audit

Attachments: ShoreLandr PNF TA0232 & Trailer Finish.pdf; 14-9-24TA0232. pdf

From: Dave Koehler

Sent: Thursday, September 26, 2013 10:57AM

Cc: Andy Brosius; April Reitz; Bette Clark; Brittany Gosch; Dan Dose; Devlun Whiteing; Diana Elliott; Don Hamann; Doug
Clough; Ed Nelson; Eric Johnson; Galen Peery; Gary Bolles; Gary Nystrom; Janene Arbegast; Jason Buns; Jeff Ogren; Jon
Devitt; Judi Vondrak; Julie Marron; Kathy Lingren; Katie Chisholm; Kim Zobel; Kipp Gebel; Lonnie Bennigsdorf; Mary
Clough; Michelle Schmidt; Nicki Ehrig; Pam Reitz; Randy Gosch; Renee Mason; Rodney Ludwig; Shawn Fertig; Steve
Phillips; Stuart Uken; Tim Billings

Subject: ShoreLand'r Trailer Product News Flash

To: All ShoreLand’r Distributors, Dealers, & Sales Reps

Please see the attached documents for information regarding recent changes to Tritoon Kits and
available trailer finishes & fenders.
Shorelandr | Go the extra mile 9/26/2013

TA0232 Tritoon Kit Change (again)

At your request, the mounting bracket for the keel roller has been changed from a tongue
mount to a frame mount. This means that it will no longer be necessary to flip the tongue to
install the tritoon kit. The new mounting bracket is fastened to the side frame with U-bolts.
See the revised lit sheet attached for details and part numbers. There is no price change on

TAQ232. This should be yet another time saver when assembling pontoon trailers with Tritoon
Kits.

Boat Trailer Finish & Fender Update

Color code 33, Galvanized with Black Fenders, has been added to trailers in the2X4&2X5
families that have molded fenders. This is a summary of our current trailer color and fender
combinations.

Color Code 00 33 | O1 03 00/01/03

Trailer Finish Galv. | Galv. | White|Black| Galv/White/Black

. ‘ Custom Fenders
Molded Feder (Color) White | Black] White | Black Black w/ Tread Plate

Trailer Family (capacity)
TADPUL (700#)
_FISH (1200# - 1400#)
1X3 (1500#)
2X 3 (14800# - 2200#)
2 X 4 (2300# - 4000#)
Single Axle w/ 14" & 15" Tires
Tandem Axle w/ 13" Tires
Tandem Axle w/ 14" Tires xX
2X5 (4600# - 5500#)

mK |< | ><
OE | OK | OK | OK | DS | OK | ><
os | oS | OS
PS | OK | OK | OS | OK | >< | OX

4600#| X X X Xx

5000# & 5500# X
3X 5 (5800# - 8000#)
5800 & 6800# X
8000# Steel Fenders
INBOARD (3300# - 5500#) 00 & 03 Only

Custom Fenders

PWC (1200# - 2400#) X Xx

PONTOON (1500# - 5500#) X Xx

Shorelandr

TA0232-00 & 03
TRITOON CENTER SUPPORT KIT 2 BUNKS 1 SUPPORT TUBE

The TA0232 tritoon kit is used to convert a standard pontoon trailer into a trailer that is
designed to properly support and transport a tritoon boat.

The tongue supplied in the longer pontoon frame is 103” long. In the event that the trailer you
are planning on converting only has a 90” tongue, a 103” tongue only can be purchased as a

Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorelandr.com 0004465
Page 1 of 4 Rev A 9/24/2013
TA0158 Kit. If the actuator is also needed, the TA0133 includes the 103” tongue with the
actuator already assembled in the proper position.

TA0232 Pontoon Tritoon Kit - No Tongue

62315 Bunk Assembly 2X6X13?’
63745-____—_— Tritoon Support Tube Weldment
71515-__ ~——- Tritoon Hardware Box — 1 Support

ShoreLand’r offers its product line in painted finishes. When ordering parts, it is important that
you specify the finish or color you have on your product. The 5-digit number along with a 2-

digit space ___, note that the parts can be purchased in various finishes.
O0.......... Galvanized
a Black

ITEM | PART # DESCRIPTION QTY | NOTE
I 4272 S/8TONGUE ROLL PIN 1181/8 2YU I
2 65528 8IN KEEL ROLLER I
3 T1516 ROLLER SUPPORT BRACKET TRI-TOON l
4 0140092 HH 1/2-13 X 1 174 CS GR5 2
5 0310365 SUB 1/2-13 X 5 9/16 X 4 2
6 1310040 LOCKWASHER 1/2 S/T MED 2
1 1310045 LOCKWASHER 1/2 PYRAMIDAL 2
8 1340105 WASHER USS FLAT 5/8 2
9 1410221 PUSHNUT PALNUT 5/8 ZP 2
10 1440102 HEX LOCKNUT FLANGE 1/2-13 W/T 4
I 1440159 HEX NUT FINISH 1/2-13 2
12 3510053 ROLLER 3 1/21N ODX5/8IN ID ENDC 2
13 X-68639 8" ROLLER BRACKET |

Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorelandr.com 0004465
Page 2 of 4 Rev A 9/24/2013
Frame Roller Assembly

* Locate the roller mounting bracket that will be attached to the side frames. Place the roller
mounting bracket between the side frames as shown and place 1/2” x 5 9/16” x 4” U-bolts over
the side frame and thru the holes in the bracket and secure with 1/2” flange locknuts.

* Attach the roller bracket to the mounting bracket by inserting 1/2” X 1 1/4” hex bolt thru star
lock washer thru the slot in the roller bracket and thru the hole in the mounting bracket. Secure
with a 1/2” lock washer and a 1/2” hex nut. Repeat for the other side. (DO NOT TIGHTEN)

CK BX

PRR

ITEM | PART # DESCRIPTION OTY | NOTE
| 60047 ADJ BUNK BRKT 4
2 60462 ADJUSTABLE BUNK CLANP 4
3 62315 BUNK ASSY — 2X6X13FT DECKBOAT 2
4 63745 TRITOON SUPPORT TUBE WNENT I
5 68664 2X6 BUNK BRKT SPUN GALV. 4
6 0140040 HH 3/8-16 X 1 CS GR5S 4
7 0310365 SUB 1/2-13 X 5 9/16 X 4 2
8 0310384 SUB 1/2 X 3 9716 X 3 4
$ 0810930 SCREW SELFTAP €10-12X1 1/4 TYPE A 8
10 1310040 LOCKWASHER 1/2 S/T NED 8
I 1440101 HEX LOCKNUT FLANGE 3/8-16 W/T 4
12 1440102 HEX LOCKNUT FLANGE 1/2-13 W/T 4
13 1440159 HEX NUT FINISH 1/2-13 8

DETAIL A
SCALE 0.070

Tritoon Support Tube Weldments

* Place the support tube weldment 85” forward from the rear cross member. Attach it to the
side frames using 1/2” x 5 9/16” x 4” U-bolts and 1/2” flange lock nuts. Position the support
tube weldment so it is square in the frame. Tighten.

* Place a 1/2” x 3 9/16” x 4 1/4” Square U-bolt around the support tube weldment just installed
so the U-bolt legs are pointing to the front of the trailer.

Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorelandr.com 0004465
Page 3 of 4 Rev A 9/24/2013
* Locate one of the adjustable bunk brackets. Position it on the front side of the support tube
weldment, align a pair of the lower adjustment holes with the legs of the U-bolt and then slide
over the U-bolt legs. Next place on a 1/2” lock washers and hex nuts. Turn the nuts until they
are finger tight only because they will need to be readjusted when the boat is put on the trailer.
* Repeat this process on the remaining brackets.

* Attach the bunk brackets to the top of the adjustable bunk brackets using 3/8” x 1” hex bolts
and lock nuts. Tighten but do not over tighten because they must be allowed to pivot so the
bunks can conform to the pontoon tube.

* Place one of the carpeted bunks on the top of the bunk brackets on one side of the trailer just
installed so that the rear of the bunk is even with the rear of the other bunks on the trailer.

* Tap the bunk until it is completely down into the bunk bracket. Secure the bunk in place using
two-No. 10 x 1 3/4” Phillips head screws.

* Repeat the process in step 5 on the front bracket.

* Repeat this process on the bunk on the other side of the trailer.

Adjusting Instructions

* Place the pontoon on the trailer so the outside tubes are properly supported. Once the boat is
positioned properly front to rear, adjust the winch post to the pontoon.

* Attach the winch strap into the bow eye and tighten. Then tighten the U-bolts securing the
winch post to the tongue.

* Slide the tritoon bunks inward until there are in a location where they will support the tritoon
tube. It may be necessary to raise the bunks up to another hole in the adjustable bunk
brackets so they are high enough to reach and support the tube.

* Once the proper hole is determined and they are slid into position, secure them to the support
tube weldments by tightening the U-bolts.

* Adjust the roller bracket assembly up by sliding the 1/2” x 1 1/4” hex bolt left loose when it
was assembled. Slide the roller assembly upward until it contacts the tube. The roller can add
extra support to the tube.

* The main objective of the roller is to keep the tube from contacting the tongue when loading
and unloading.

Installation is complete.

Midwest Industries, Inc. Ida Grove, IA 51445 800-859-3028 www.shorelandr.com 0004465
Page 4 of 4 Rev A 9/24/2013