NHTSA ID Number: 10203371
Manufacturer Communication Number: TJ3595610
TSB/Document Date: 2021-11-08
Summary
If the check engine lamp may appear in the DIM (Driver Information Module) and the listed DTC is
VOLVO
CAR
SERVICE AND PARTS BUSINESS
Technical Journal
TITLE:
Evap system DTC ECM P044200
REF NO:
ISSUING DEPARTMENT:
CAR MARKET:
TJ 35956.1.0
Technical Service
United States and Canada
PARTNER:
ISSUE DATE:
STATUS DATE:
3 US 7510 Volvo Car USA
2021-06-02
2021-07-07
FUNC GROUP:
2340
FUNC DESC:
Fuel tank, fuel lines, evaporator
system
Page 1 of 14
“Right first time in Time”
Attachment
File Name
TJ-35956 1 (1).jpg
TJI-520985-2_1_0_en-US (1).pdf
File Size
2.3437 MB
3.7616 MB
DESCRIPTION:
If the check engine lamp may appear in the DIM (Driver Information Module) and the listed DTC is set,
follow “service”.
Usually the car is running without any drivability issues when this DTC is set.
CSC Customer Symptom Codes
Code
DL
Description
Warning lights and chimes/Malfunction Indicator Light ("Check engine" light) indication/no indication
DTC Diagnostic Trouble Codes
Control Module
ECM
Code
P044200
Fault Type
Permanent
Produced in the USA and available as an electronic document. Hard copy documents are printed in USA on recycled paper containing
a minimum of 50% wastepaper and 10% post-consumer waste.
© 2021 VOLVO CAR USA, LLC
Technical Journal 35956.1.0
Vehicle Type
Type
Eng
Eng
Desc
Sales
224
225
225
227
234
235
236
238
246
246
256
Body
Gear
Steer
Model Year
Plant
Chassis range
2019-2020
2019-2020
2019-2020
2019-2020
2017-2019
2017-2020
2018-2020
2018-2020
2018-2020
2018-2020
2017-2020
70
21
22
21
21
21
21
35
21
36
21
0001116-0050383
0000324-0368333
0016395-0069480
0000602-0040063
0005417-0061348
0001700-0132410
0005505-0107455
0040932-0161856
0000389-0511603
0042892-0533148
0141506-0578774
Struc Week
Range
201817-201946
201817-201946
201840-201946
201846-201948
201635-201822
201635-201946
201709-201946
201746-201946
201717-201946
201746-201946
201641-201946
SERVICE:
Follow VIDA fault tracing. There is a new spare part launched.
-If you have to change the filler pipe see attached picture TJ35956.1.
-If the filler pipe match picture A - change filler pipe insert according to the attached instruction and the
part number according to VIDA.
-If the filler pipe match picture B or have no match - change complete filler pipe, part number according
to VIDA.
Warranty claim info:
To get warranty claim accepted for a job described in this TJ, please use following data:
VST OP number: 98764-2, 36001-2
VST Operation Number
VST Operation Number
98764-2
36001-2
Description
Insert, filling pipe replacement acc. to TJ35956
Diagnostic trouble codes read / reset / known Diagnostic trouble codes with VIDA
VEHICLE REPORT:
Yes, please submit a Vehicle Report if the service solution described in this TJ has no effect. Use concern
area “Vehicle Report” and sub concern area “Support not needed”, use function group 2340.
To view TJ attachments continue to next page. This TJ has two attachments.
Page 2 of 14
2021-07-07
Technical Journal 35956.1.0
2021-07-07
Page 3 of 14
Volvo Car Customer Service
Title
Filling pipe insert
Action
Issue
1
TJ Instruction VCC-520985-2
Product fix
Date
2021-04
Reason
First issue
Affected vehicles
Model year
2019, 2020
2017, 2018,
2019, 2020
2017, 2018,
2019, 2020
2019, 2020
2019, 2020
Model
S60 (19-)
S90 (17-)
S90L
V60 (19-)
V60 Cross Country
(19-)
2017, 2018, V90 (17-)
2019, 2020
2017, 2018, V90 Cross Country
2019, 2020
2018, 2019, XC60 (18-)
2020
2017, 2018, XC90 (16-)
2019, 2020
Materials
Silicone grease
Insert
Insert
Description
SLEDGE (EXTRACT-OVERDRIVE) J
cover remover
Designation
Pipe wrench
Marker pen
Qty.
1
1.0
1.0
Materials
Part No.
1161687
32312179
32363302
Special tools
Part No.
999 2709
999 7786
Equipment
Part No.
Notes
Petrol;
PHEV;
Page
1 ( 11 )
Operation number:
98764-2
TJ Instruction VCC-520985-2
Page 2 ( 11 )
Color symbols
Note! This colour chart displays (in colour
print and electronic version) the importance
of the different colours used in the images
of the method steps.
1 . Used for focused component, the
component with which you will do
something.
2 . Used as extra colors when you need to show
or differentiate additional parts.
3 . Used for attachments that are to be
removed/installed. May be screws, clips,
connectors, etc.
4 . Used when the component is not fully
removed from the vehicle but only hung to
the side.
5 . Used for standard tools and special tools.
6 . Used as background color for vehicle
components.
Removal
Loosen the fasteners.
Remove the marked part.
TJ Instruction VCC-520985-2
Page 3 ( 11 )
Fold marked part aside.
Remove the marked part.
Use: Pipe wrench
TJ Instruction VCC-520985-2
Page 4 ( 11 )
Note! Make sure that the whole detail is
removed.
Special Tool: T9992709, SLEDGE (EXTRACTOVERDRIVE) J
Remove the marked part.
TJ Instruction VCC-520985-2
Page 5 ( 11 )
Special Tool: T9997786, cover remover
Caution! Note the placing of the tool.
TJ Instruction VCC-520985-2
Page 6 ( 11 )
Install the tools.
Caution! Make sure that the components is
positioned correctly.
TJ Instruction VCC-520985-2
Page 7 ( 11 )
Caution! Make sure not to damage painted
surfaces.
Rotate marked component according to image.
Turn back to original position.
Caution! Make sure that the components is
positioned correctly.
Rotate marked component according to image.
TJ Instruction VCC-520985-2
Page 8 ( 11 )
Note! Only use moderate force.
Use the special tool to release the marked
detail.
Note! Make sure that no residue remains,
according to image.
TJ Instruction VCC-520985-2
Page 9 ( 11 )
Installation
Clean the marked area.
Use: Marker pen
Mark center acoording to image.
TJ Instruction VCC-520985-2
Page 10 ( 11 )
Apply grease on the area indicated.
Use: Silicone grease , 1161687
Apply grease on the area indicated.
Use: Silicone grease , 1161687
TJ Instruction VCC-520985-2
Page 11 ( 11 )
Caution! Make sure that the component is
positioned correctly.
Install the marked component.
A click confirms that the component is in the
correct position.
- 3X Stronger than the leading full synthetic*
- 10X Better high stress performance**
- 20,000 miles between oil changes***
- Viscosity breakdown as measured in Kurt Orbahn test on 5W...
- As measured in Seq IX test under high load/torque conditions...
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TSB/Document ID: TJ3595610
Replacement Service Bulletin Number:
MFR Communication Date: 2021-07-07
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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