NHTSA ID Number: 10202491
Manufacturer Communication Number: T-SB-0083-21
TSB/Document Date: 2021-10-25
Summary
TSB: Some 2018 ? 2020 model year Land Cruiser vehicles equipped with Active Height Control may exhibit a squeak noise from the rear of the vehicle over uneven surfaces when the suspension is set to the low height position. The squeak noise is caused by contact between the passenger rear lower control arm and lower control arm support bracket. Follow the Repair Procedure in this bulletin to address this condition.
T-SB-0083-21
September 21, 2021
Squeak Noise Over Uneven Surfaces With Suspension
in Low Height Position
Service
Category
Section
Rear Suspension
Market USA
Applicability
YEAR(S)
MODEL(S)
2018 - 2020
Land Cruiser
ADDITIONAL INFORMATION
Introduction
Some 2018 – 2020 model year Land Cruiser vehicles equipped with Active Height Control may
exhibit a squeak noise from the rear of the vehicle over uneven surfaces when the suspension is
set to the low height position. The squeak noise is caused by contact between the passenger rear
lower control arm and lower control arm support bracket. Follow the Repair Procedure in this
bulletin to address this condition.
Production Change Information
This bulletin applies to vehicles produced BEFORE the Production Change Effective VIN
shown below.
MODEL
PRODUCTION CHANGE EFFECTIVE VIN
Land Cruiser
JTMCY7AJ#L4087876
Draft - Confidential
© 2021 Toyota
Motor Sales, USA
Page 1 of 5
T-SB-0083-21
September 21, 2021
Page 2 of 5
Squeak Noise Over Uneven Surfaces With Suspension in Low Height Position
Warranty Information
OP CODE
DESCRIPTION
TIME
OFP
T1
T2
SU1910*
Visual Inspection To Confirm Condition
0.0
5150C-60010
91
57
*Use sublet type “ZZ” for body shop repairs. Invoice required to be attached to the warranty claim.
See Warranty Policy 8.22 for additional information on submitting claims for sublet work.
APPLICABLE WARRANTY
• This repair is covered under the Toyota
Basic Warranty. This warranty is in effect for
36 months or 36,000 miles, whichever occurs first, from the vehicle’s in-service date.
• Warranty application is limited to occurrence of the specified condition described in
this bulletin.
Required Tools & Equipment
Draft - Confidential
REQUIRED TOOLS & MATERIAL
QUANTITY
1
Cut-off Tool
1
Cut-off Wheel
1
Bonded Abrasive Disc
1
Two-Part Epoxy Primer
1
Black Topcoat
1
© 2021 Toyota
Motor Sales, USA
T-SB-0083-21
September 21, 2021
Page 3 of 5
Squeak Noise Over Uneven Surfaces With Suspension in Low Height Position
Repair Procedure
1. Confirm the condition exists.
Figure 1.
Set the suspension height to neutral or
high and visually inspect the passenger
rear lower control arm and lower control
arm support bracket.
Are there signs of contact/witness marks
between the two components?
•
YES — Sublet the vehicle to a qualified
collision repair facility for repair.
•
NO — This bulletin does NOT apply.
Continue diagnosis using the
applicable Repair Manual.
NOTE
The remaining steps in this bulletin are for the collision repair facility.
2. Disconnect the lower control arm from the bracket.
Refer to TIS, applicable model and model year Repair Manual:
•
2018 – 2020 Land Cruiser:
Suspension – Rear Suspension – “Rear Suspension: Rear Lower Arm: Removal”
3. Using masking tape, mark the support
bracket to use as a guide for removing
excess material.
Figure 2.
1
c
2
c
Draft - Confidential
1
Cut Line
2
Excess (Remove Less Than 5 mm)
© 2021 Toyota
Motor Sales, USA
T-SB-0083-21
September 21, 2021
Page 4 of 5
Squeak Noise Over Uneven Surfaces With Suspension in Low Height Position
Repair Procedure (continued)
4. Using a cut-off wheel, remove the excess material from the control arm bracket.
NOTICE
Do NOT remove more than 5 mm. Removing more than 5 mm could negatively impact the
strength of the component.
5. Remove the masking tape used as the
cut line guide.
Using a bonded abrasive disc, remove the
burrs and smooth the surface of the cut.
Figure 3.
6. Using a bonded abrasive disc, buff the
contact/witness marks on the control arm.
Figure 4.
Draft - Confidential
© 2021 Toyota
Motor Sales, USA
T-SB-0083-21
September 21, 2021
Page 5 of 5
Squeak Noise Over Uneven Surfaces With Suspension in Low Height Position
Repair Procedure (continued)
7. According to the coating manufacturer recommendations, prepare the newly exposed metal
on both the control arm and control arm support bracket for coating.
8. Using a two-part epoxy primer, coat the exposed metal of the control arm and control arm
bracket. Follow manufacturer recommendations for mixing, application, and cure time.
NOTE
According to TS-CRIB-186-D, when electrophoretic-deposition primer (E-coat) is damaged or
removed, it should be replicated with a two-component primer or epoxy primer. Etch primer does not
exhibit the corrosion prevention characteristics of primer or epoxy primer and E-coat over the long
term; therefore, it is not recommended as a substitute for E-coat, primer, or epoxy primer.
9. Cover the primer with a black topcoat. Follow manufacturer recommendations for application
and cure time.
10. Reconnect the control arm to the bracket.
Refer to TIS, applicable model and model year Repair Manual:
•
2018 – 2020 Land Cruiser:
Suspension – Rear Suspension – “Rear Suspension: Rear Lower Arm: Installation”
11. Set the suspension height to the low setting and test-drive over the vehicle uneven surfaces
to verify the noise has been eliminated.
12. Visually inspect the control arm and bracket while in the low setting to verify that the two
components are no longer making contact.
Draft - Confidential
© 2021 Toyota
Motor Sales, USA
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TSB/Document ID: T-SB-0083-21
Replacement Service Bulletin Number:
MFR Communication Date: 2021-09-21
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SUSPENSION
MFR Component System:
MFR Component Subsystem:
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