NHTSA ID Number: 10202087
Manufacturer Communication Number: No. 38-14
TSB/Document Date: 2021-10-06
Summary
Installation and conversion instructions for retrofitting a bicycle rack on a variety of vehicles.
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TSB/Document ID: No. 38-14
Replacement Service Bulletin Number:
MFR Communication Date: 2021-09-28
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
MFR Component System:
MFR Component Subsystem:
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Installation and Conversion Instructions
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38/14
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6
Bicycle Rack
Revision:
This bulletin replaces bulletin Group 6 38/14, dated August 1, 2019.
Model Year:
As of 2003
Vehicle Types:
•
•
•
•
•
•
•
•
•
•
•
•
Information:
Taycan Cross Turismo (Y1B) – all vehicles with roof rails (3S1/3S2) with roof transport
system (TEQUIPMENT)
Taycan (Y1A) – all vehicles with panoramic fixed-glass roof (3FG) with roof transport system
(TEQUIPMENT)
Macan (95B) – all models with roof rails (3S1/3S5) or with roof transport system (5W1/5W4)
911 Carrera (992)/Turbo (992) – all models, body type: ONLY for Coupé with roof transport
system (TEQUIPMENT)
911 Carrera (991)/Turbo (991) – all models, body type: Coupé ONLY with roof transport
system (549)
911 Carrera (997)/Turbo (997) – all models, body type: Coupé ONLY with roof transport
system (549)
Panamera (971) – all models NOT Executive with roof transport system (549 or TEQUIPMENT)
Panamera (970) – all models NOT Executive with roof transport system (549)
Cayenne (9YB) – all Coupé models with roof transport system (TEQUIPMENT)
Cayenne (9YA) – all models with roof rails (3S1/3S2) and roof transport system (5W1/5W4)
Cayenne (92A) – all models with roof rails (3S1/3S5) or with roof transport system (5W1/5W4)
Cayenne (9PA) – all models with roof rails (3S7) or with roof transport system (3S8)
Instructions for assembly and use
Figure 1
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Restriction:
NOT suitable for bicycles with carbon frame!
Note:
Up to three bicycle racks ( Figure 1) can be installed on the base carriers (roof rail bars or roof
transport system, referred to below simply as "roof transport system") of the vehicles specified above.
The bicycle rack:
•
•
•
Parts Info:
was tested on the vehicles specified above and adapted accordingly;
is approved for the transport of bicycles (mountain bikes or racing bikes) weighing up to max. 20
kg/ 44 lbs
can hold bicycles with a tube diameter in the frame holder (claw) area of 22 to 80 mm/ 0.87 in to
3.15 in (circular cross-section) and up to max. 22 to 100 mm / 0.87 in to 3.94 in (oval cross-section
- upright).
95B.044.800.06
Bicycle rack, set
Parts List:
Figure 2
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Page 2 of 17
———
1x
Bicycle rack (assembly Figure 2 -1-) including:
———
2x
Wheel mount (front/rear) with turnbuckle Figure 2 -2-
———
1x
Support tube (pivoting) with frame holder (claw) Figure 2 -3-
Tequipment
Installation and Conversion Instructions
Spare Parts:
Note:
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———
1x
Retainer plate (rear) Figure 2 -4-
———
1x
Quick-release clamp Figure 2 -5-
———
1x
Retainer plate (front) Figure 2 -6-
———
1x
Tensioning lever with lock Figure 2 -7-
955.044.000.59
2x
Spare key, set (2 keys with key code) Figure 2 -8-
———
2x
Tensioning lever Figure 2 -9-
———
2x
Rim protector Figure 2 -10-
———
2x
Tension strap Figure 2 -11-
———
2x
T-bolt, M6 x 61 Figure 2 -12-
———
1x
T-bolt, M6 x 35 Figure 2 -13-
———
3x
Barrel nut, M6 Figure 2 -14-
———
1x
"Bicycle frame mounting" notice Figure 2 -15-
———
1x
Instructions for assembly and use (not shown)
95B.044.800.36
1x
Assembly kit (small parts/spare parts), set comprising:
———
1x
Tensioning lever for lock/lock cylinder Figure 2 -7-
———
2x
Tensioning lever Figure 2 -9-
———
2x
Rim protector Figure 2 -10-
———
2x
Tension strap Figure 2 -11-
———
2x
T-bolt, M6 x 61 Figure 2 -12-
———
1x
T-bolt, M6 x 35 Figure 2 -13-
———
3x
Barrel nut, M6 Figure 2 -14-
6
The keys ( Figure 2 -8-) can be re-ordered if lost by specifying the part number and the code "Nxxx"
(possible codes range from N001 to N200) shown on the lock cylinder.
Technical Data: •
•
•
•
1
Length: 1,440 mm/ 56.7 in
Max. width: 350 mm/ 13.8 in
Max. height: 100 – 690 mm/ 3.94 in — 27.16 in
Empty weight: 3.7 kg/ 8.16 lbs1
Observe permissible roof load for the roof transport system ( Owner's Manual, section on
'Weights')!
WARNING
Improper loading and installing of the roof transport system or add-on modules
•
Danger of objects falling down
•
Danger of objects sticking out
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Load the roof transport system or add-on modules in such a way that the load does not project over the
sides of the roof area.
Select the distances between several add-on modules mounted next to each other so that the transported
items cannot bump against each other during the trip.
Secure load sufficiently to prevent it from shifting during the trip.
Check the roof transport system or add-on modules regularly before each trip and during an extended
trips to make sure they are seated correctly and securely on the vehicle.
CAUTION
Driving with a roof load
•
Higher center of gravity
•
Larger area exposed to the wind
•
Different vehicle handling
Adapt driving style accordingly.
Read the speed instructions and general information on the "Roof transport system" in the Owner's
Manual.
Information
Please inform the customer of this accordingly.
Work Procedure: 1
Prepare bicycle rack for assembly
1.1
Unpack bicycle rack and check that all items required are included.
1.2
Install T-bolts
1.2.1
Unlock lock cylinder on tensioning
lever with lock ( Figure 3 -A-) and
remove tensioning lever with lock
( Figure 3 -B-).
1
2
– Key
– Tensioning lever with lock
Figure 3
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Installation and Conversion Instructions
1.2.2
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Insert M6 barrel nuts (3 ea.) into the
tensioning levers (3 ea.) ( Figure
4).
1
2
3
– Barrel nut, M6 (3 x)
– Tensioning lever (2 x)
– Tensioning lever with lock
(1 x)
Figure 4
Information
Check the marking at the bore!
1.2.3
Guide T-bolt (M6 x 35) from below
through the bore with the marking
( Figure 5 -inset-) on the retainer
plate (rear) ( Figure 5 -A-).
1
2
3
4
5
6
inset
–
–
–
–
–
–
–
T-bolt, M6 x 35
Retainer plate (rear)
Tensioning lever
T-bolt, M6 x 61
Retainer plate (front)
Tensioning lever with lock
Marking
Screw tensioning lever approx. 3
turns onto the T-bolt (M6 x 35) (
Figure 5 -B-).
1.2.4
Guide T-bolt (M6 x 61) through the
bore on the retainer plate (front
Figure 5 -5-) ( Figure 5 -A-).
Figure 5
Screw tensioning lever with lock ( Figure 5 -6-) approx. 3 turns onto the T-bolt
(M6 x 61) (close to quick-release clamp) ( Figure 5 -B-).
Screw the second tensioning lever approx. 3 turns onto the T-bolt (M6 x 61)
( Figure 5).
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