NHTSA ID Number: 10201468
Manufacturer Communication Number: 21-AT-013H
TSB/Document Date: 2021-09-17
Summary
Certain vehicles (listed below) equipped with 7-speed Dual Clutch Transmission (DCT) may exhibit abnormal vibration at low speeds. This bulletin outlines the procedures for diagnosing and replacing the Double Clutch, including a Transmission Control Unit (TCU) software update.
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TSB/Document ID: 21-AT-013H
Replacement Service Bulletin Number:
MFR Communication Date: 2021-08-19
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
GROUP
NUMBER
AUTOMATIC
TRANSMISSION
DATE
21-AT-013H
MODEL(S)
Technical Service Bulletin
August, 2020
ELANTRA SPORT
(AD) 1.6T
VELOSTER (FS) 1.6T
ELANTRA (ADa) 1.4T
DUAL CLUTCH TRANSMISSION CLUTCH REPLACEMENT
AND TCU SOFTWARE UPDATE
SUBJECT:
This TSB supersedes 20-AT-021H to update model information, removing Tucson and Sonata.
Description: Certain vehicles (listed below) equipped with 7-speed Dual Clutch Transmission (DCT) may
exhibit abnormal vibration at low speeds. This bulletin outlines the procedures for diagnosing and
replacing the Double Clutch, including a Transmission Control Unit (TCU) software update.
Applicable Vehicles: 2017-2018 Elantra Sport (AD) 1.6L Turbo
2016-2017 Veloster (FS) 1.6L Turbo
2017-2018 Elantra (ADa) 1.4L Turbo
Parts Information:
MODEL
Elantra (ADa) 1.4L Turbo
Elantra Sport (AD) 1.6L Turbo
Veloster (FS) 1.6L Turbo
DTC PART
Double Clutch
Snap Ring
Double Clutch
Snap Ring
PNC
41200C
44167G
41200C
44167G
PART NUMBER
41200-2C220
41068-2D000
41200-2D220
41068-2D000
Warranty Information:
MODEL
OP CODE
OPERATION
41200F08
GDS Judder
Inspection Only
Elantra Sport (AD) 1.6T
Veloster (FS) 1.6T
OP TIME
CAUSAL
PART
NATURE
CODE
CAUSE
CODE
V81
ZZ3
41200-2D101
0.3 M/H
Elantra (ADa) 1.4T
41200-2C101
Elantra Sport (AD) 1.6T
41200F10
Veloster (FS) 1.6T
41200F12
Elantra (ADa) 1.4T
41200F14
Clutch Judder
Inspection,
Replacement of
Double Clutch,
and TCU Upgrade
3.9 M/H
41200-2D101
V81
ZZ3
4.4 M/H
41200-2D101
V81
ZZ3
3.9 M/H
41200-2C101
V81
ZZ3
Note: Normal Warranty Applies
Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service
Advisors, Technicians, Body Shop Manager, Fleet Repair
DUAL CLUTCH REPLACEMENT AND TCU SOFTWARE UPDATE
SUBJECT:
Special Service Tool
SPECIAL SERVICE TOOL
PART NUMBER
DESCRIPTION
Double Clutch Remover
09430-C1180
Used to remove the double
clutch f rom the transmission
Double Clutch Installer
09430-2A240
Used to install the double
clutch into the transmission
Actuator Fixing Jig & Motor
Shaft Reset Tool
09430-C1302
Used to measure and reset
the double clutch actuator
Clutch Abrasion Compensation
09430-C1300
Clutch actuator adjustment
tool
PHOTO
(If additional SST is needed, replacement parts can be ordered from Bosch
at (866) 539-4248.)
GDS Information: System Selection: TCU
Event #
Model
Description
464
AD
1.6T 7DCT CONTROL LOGIC IMPROVEMENT(F850 clutch material only)
465
ADa
1.4T 7DCT CONTROL LOGIC IMPROVEMENT(F850 clutch material only)
466
FS
1.6T 7DCT CONTROL LOGIC IMPROVEMENT(F850 clutch material only)
TCU Manual Mode Password Information Table:
Menu
Vehicle Type
Password
AD 1.6T-GDI (7-DCT) TCU 95440-2DCE0
ALL 1.6T
4120
ADa 1.4T-GDI (7-DCT) TCU 95440-2CCA0
ALL 1.4T
4121
FS 1.6T-GDI (7-DCT) TCU 95440-2D400
ALL 1.6T
2400
TSB #: 21-AT-013H
Page 2 of 13
SUBJECT:
DUAL CLUTCH REPLACEMENT AND TCU SOFTWARE UPDATE
SUBJECT:
ROM ID Information Table:
PART NUMBER
MODEL
ROM ID
SYSTEM
OLD
NEW
OLD
NEW
Elantra Sport (AD)
TCM
95440-2DCE0
95440-2DCE1
DADOT16NS0
DADOT16NS1
DADOT16NS2
DADOT16NS4
Elantra (ADa)
TCM
95440-2CCA0
95440-2CCA1
DADOT14NS0
DADOT14NS1
DADOT14NS2
DADOT14NS5
95440-2D401
DFSOT16NS0
DFSOT16NS1
DFSOT16NS2
DFSOT16NS3
DFSOT16NS4
DFSOT16NS5
DFSOT16NS6
DFSOT16NS7
DFSOT16NS8
DFSOT16NS9
DFSOT16NSA
DFSOT16NSB
DFS0T16NSC
Veloster (FS)
TCM
95440-2D400
Updated F850 clutch material identification:
MODEL
PREVIOUS CLUTCH PART
NUMBER (F833DS)
NEW CLUTCH PART NUMBER
(F850)
2017~2018 Elantra Sport (AD) 1.6T
2016-2017 Veloster (FS) 1.6T
41200-2D101
41200-2D220
2016-2018 Elantra (ADa) 1.4T
41200-2C101
41200-2C220
TSB #: 21-AT-013H
Page 3 of 13
SUBJECT:
SUBJECT:
DUAL CLUTCH REPLACEMENT AND TCU SOFTWARE UPDATE
A. GDS Clutch Judder Inspection
1.
Using the GDS-M, enter the vehicle
information, select S/W Management, and then
select DCT Clutch Judder Measurement.
2.
Follow the information specified in Enable
Condition, and select OK.
3.
Follow the instructions on the Test Preparation
screen to prepare the vehicle for DCT Judder
Measurement.
Remove the passenger side floor mat, and
place the GDS-M flat and straight on the
passenger floor.
Select OK.
TSB #: 21-AT-013H
Page 4 of 13
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