NHTSA ID Number: 10200885
Manufacturer Communication Number: No. 8-20
TSB/Document Date: 2021-09-02
Summary
Installation instructions for retrofitting a sports exhaust on the Cayenne S.
Installation and Conversion Instructions
Cayenne (9YA)
8/20
ENU
2601
2
Sports Exhaust System - Silver (0P8)/Black (0P9)
Revision:
This bulletin replaces bulletin Group 2 8/20, dated April 22, 2020.
Model Year:
As of 2019
Vehicle Type:
Cayenne S (9YA) including Coupé variant
Engine Type:
DCA/DCAB = V6/2.9 liter/324 kW (440 hp) = Cayenne S
Restrictions:
ONLY approved for vehicles FROM a certain production date (week/year) (depending on exhaust variant
(WITHOUT Petrol Particulate Filter (PPF) and body shape)!
•
•
Information:
Vehicles WITHOUT PPF: from 34 / 2018
Coupé vehicles: from 28 / 2019
Retrofitting
Figure 1
Notes:
With the sports exhaust system, the signal for activating the flaps in the rear silencers comes from the
respective current map in the DME control unit. The driving status and accelerator pedal position, for
example, are decisive factors.
The sports exhaust system can be switched on and off separately using the Porsche
Communication
Management system (PCM Figure 1). To do this, select the menu "Car", then "Drive" and then "Exhaust
system".
The sports exhaust system is also active in the "SPORT" or "SPORT PLUS" driving modes.
Tequipment
Aug 16, 2021
Page 1 of 22
2
Cayenne (9YA)
2601
ENU
Installation and Conversion Instructions
8/20
The engine power and exhaust behavior of the vehicle are not affected.
The sports exhaust system is also available straight from the factory for new vehicles by requesting
optional equipment "0P8 – Sports exhaust system (Brushed stainless steel tailpipe)" or "0P9 – Sports
exhaust system (Black chrome-plated look tailpipe)".
Parts Info:
9Y0.044.220
Sports exhaust system – Tailpipe in Silver chrome-plated look,
set
Sports exhaust system – Tailpipe in Black chrome-plated look,
set
9Y0.044.220.A
Parts list:
Figure 2
Exhaust system components (area: Center and rear) and electrics ( Figure 2 ):
Aug 16, 2021
Page 2 of 22
958.111.220.10
2x
Clamping sleeve, ∅ 65 x 88 Figure 2 -1-
N .106.978.01
2x
Hexagon flange bolt, M10 x 30 Figure 2 -2-
PAB.253.144.01
1x
Holder for center silencer, front right Figure 2 -3-
PAB.253.144.10
1x
Holder for center silencer, front, left Figure 2 -4-
9Y0.253.088.C
1x
Center silencer ASSY Figure 2 -5-
PAB.253.147.00
1x
Center silencer retaining ring, rear left Figure 2 -6-
Tequipment
Installation and Conversion Instructions
Cayenne (9YA)
8/20
ENU
2601
2
958.111.220.10
2x
Clamping sleeve, ∅ 65 x 88 Figure 2 -7-
9Y0.253.125.A
1x
Rear silencer assembly Figure 2 -8-:
N .106.421.01
2x
Hexagon flange bolt, M8 x 25 Figure 2 -9-
PAB.253.144.03
2x
Rear silencer holder Figure 2 -10-
N .038.549.4
8x
9Y0.253.824.BP1
1x
Expansion rivet, A8 x 12 (air guide for tunnel, underbody panelling,
not shown)
Sports tailpipe, silver chrome-plated, outer right Figure 2 -11-
9Y0.253.824.BN1
1x
Sports tailpipe, silver chrome-plated, inner right Figure 2 -12-
9Y0.253.823.BN1
1x
Sports tailpipe, silver chrome-plated, inner left Figure 2 -13-
9Y0.253.823.BP1
1x
Sports tailpipe, silver chrome-plated, outer left Figure 2 -14-
9Y0.253.824.BS1
1x
Sports tailpipe, black chrome-plated, outer right (not shown)
9Y0.253.824.BR1
1x
Sports tailpipe, black chrome-plated, inner right (not shown)
9Y0.253.823.BR1
1x
Sports tailpipe, black chrome-plated, inner left (not shown)
9Y0.253.823.BS1
1x
Sports tailpipe, black chrome-plated, outer left (not shown)
9Y0.907.159.AS
1x
Engine noise control unit Figure 2 -15-
1
ONLY contained in respective set!
Figure 3
Tequipment
Aug 16, 2021
Page 3 of 22
2
Cayenne (9YA)
2601
ENU
Installation and Conversion Instructions
8/20
Scope of electrical system – exhaust flaps and interior mechanism area ( Figure 3 ):
9Y0.044.210.A
1x
Wire harness assembly for exhaust flaps Figure 3 -1-
— — —2
1x
— — —2
Grommet (internal ∅ 66.5 – left side) Figure 3 -2-
1x
— — —2
Grommet (internal ∅ 46 – right side) Figure 3 -3-
1x
Corrugated hose, 4.5 x 7.6 x 220 Figure 3 -4-
— — —2
1x
Corrugated hose, 4.5 x 7.6 x 230 (not shown)
— — —2
2x
Plug socket (4-pin) Figure 3 -5-
— — —2
2x
15 A fuse (not shown)
N .020.902.2
20 x
Tie-wrap, 3.6 x 246 (not shown)
999.513.052.40
10 x
Tie-wrap, 4.8 x 188 (not shown)
PAB.886.373
5x
Fixing clip for seat cushion Figure 3 -6-
N .912.052.01
8x
PAF.912.664
4x
Cheese head bolt with multiple-tooth internal M10 x 35 (front and
rear seat) Figure 3 -7Hexagon flange bolt, M12 x 1.5 x 40 (rear seat) Figure 3 -8-
2
Contained in the "Wire harness assembly for exhaust flaps (9Y0.044.210.A)" set!
Information
ONLY in the event of repairs/replacement:
Items WITHOUT a part number in the parts list can be found/ordered from the Porsche
Electronic Parts
Catalog = PET.
Check model year and vehicle equipment (I-no.) in the standard catalog!
Materials:
Tools:
000.043.172.00
1x
Sealing cord
———
1x
Commercially available rust solvent, e.g. WD40
———
1x
Wrapping/insulating tape (commercially available)
———
1x
Auxiliary line (Tekalan or Teflon hose) approx. 1,500 mm long
VAS 6935 Pole terminal puller
9900 - PIWIS Tester 3
Restraining strap for securing loads
Nr.90 Pos.3 - Torque wrench
Transmission and Engine Jack
Hand lamp
Nr.89 Pos.5 - Torque screwdriver
Three-mandrel pliers for hoses and sleeves (commercially available)
Installing:
1
Preparatory work
1.1
Aug 16, 2021
Page 4 of 22
Drive vehicle onto a lifting platform ( Workshop Manual '4X00IN Lifting the vehicle').
Tequipment
Installation and Conversion Instructions
Cayenne (9YA)
8/20
ENU
2601
2
1.2
Connect battery charger ( Workshop Manual '2X00IN Trickle charging 12-volt lithium-ion
battery').
1.3
Expose plenum panel area ( Figure 6 )
1
2
3
1.4
– Filler neck for windscreen-washer
reservoir
– Engine cover (design cover)
– Strut brace (installation position of
engine sound control unit)
1.3.1
Remove the moulding for the
windscreen ( Workshop Manual
'666119 Removing and installing
moulding for windscreen').
1.3.2
Figure 6
Remove the wiper arms (
Workshop Manual '922519 Removing and installing the wiper arm').
1.3.3
Remove the front lid seal ( Workshop Manual '553319 Removing and installing
the front lid seal').
1.3.4
Remove the cowl panel cover ( Workshop Manual '508719 Removing and
installing the cowl panel cover')
Removing the seats
1.4.1
Remove the luggage compartment cover in the boot.
1.4.2
Remove the rear seat padding (2/3-split folding rear seat) ( Workshop Manual
'74491901 Removing and installing the padding for the rear seat surface (2/3-split
folding rear seat)').
CAUTION
Heavy components
•
Risk of pinching
Wear personal protective gear.
Get someone to help if necessary.
1.4.3
Loosen the 2/3-split folding rear seat ( Workshop Manual '724819 Removing
and installing the rear seat')
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TSB/Document ID: No. 8-20
Replacement Service Bulletin Number:
MFR Communication Date: 2021-08-16
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
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