NHTSA ID Number: 10200420
Manufacturer Communication Number: SC208_TSB
TSB/Document Date: 2021-08-25
Summary
VOLUNTARY EMISSIONS SERVICE CAMPAIGN: AUXILIARY CANISTER KIT INSTALLATION (SC208) - This bulletin provides the procedure for the installation of an add-on auxiliary canister on some 2011-2016MY Optima (TF HEV) vehicles equipped with 2.4L Theta II engine, produced from February 15, 2011 through July 22, 2015. This is to improve evaporative system performance and ensure compliance with Federal and California emission regulation standards.
If the PDF is very large, it may not load in the preview below.
Some older TSBs had multiple PDFs — visit the NHTSA Website to view all PDFs.
If the TSB PDF does not show, download or view it on the NHTSA Website.
Click on the (+) Plus Sign
Then Click on Associated Document(s)
- MaxLife Technology prevents engine breakdown with 40% better...
- Includes seal conditioners to reduce oil consumption and oil...
- Added detergents reduce sludge, corrosion, rust and deposits...
- Advanced friction-fighting additives help maximize...
- Meets or exceeds all requirements of ILSAC GF-6A, API SP...
This product presentation was made with AAWP plugin.
Search NHTSA Database for Recalls
Search NHTSA Database for Vehicle Investigations
View Latest Vehicle Investigations
Search NHTSA Database for Vehicle Complaints
View Latest Vehicle Complaints
TSB/Document ID: SC208_TSB
Replacement Service Bulletin Number:
MFR Communication Date: 2021-08-17
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: FUEL SYSTEM, GASOLINE:STORAGE:EVAPORATIVE EMISSIONS:CANISTER
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
GROUP
MODEL
Emissions Service
2011-2016MY
Campaign
Optima (TF HEV)
NUMBER
DATE
SC208
August 2021
VOLUNTARY EMISSIONS SERVICE CAMPAIGN
SUBJECT:
AUXILIARY CANISTER KIT INSTALLATION (SC208)
This bulletin provides the procedure for the installation of an add-on auxiliary canister on some 2011-2016MY
Optima (TF HEV) vehicles* equipped with 2.4L Theta II engine, produced from February 15, 2011 through July
22, 2015. This is to improve evaporative system performance and ensure compliance with Federal and
California emission regulation standards. Before conducting the procedure, verify that the vehicle is included
in the list of affected VINs.
Model
Optima (TF HEV)
Model Year
Production Date Range
2011-2012MY
February 15, 2011 to December 28, 2012
2013-2016MY
September 27, 2012 to July 22, 2015
Auxiliary Canister Kit
NOTICE
To assure complete customer satisfaction, always remember to refer to WebDCS Warranty
Coverage (validation) Inquiry Screen (Service → Warranty Coverage → Warranty Coverage Inquiry)
for a list of any additional campaigns that may need to be performed on the vehicle before returning
it to the customer.
A printed copy is for reference only; publication information can be updated at any time.
Always refer to KGIS for the latest information. After logging in kdealer.com, the newest technical
publications are listed in ‘Service Releases’ and has the latest service information that has been released.
Page 2 of 8
AUXILIARY CANISTER KIT INSTALLATION (SC208)
SUBJECT:
Installation Procedure:
1.
Turn the ignition switch the ‘OFF’ position and disconnect the negative (-) battery cable.
2.
Raise the vehicle on lift.
3.
Carefully disconnect the NVLD (A) ventilation
hose by releasing the hose clamp (B) and slide
B
A
the clamp (B) back as shown.
CAUTION
Be careful not to damage the hose
during removal.
B
4a.
Install the add-on auxiliary canister (C) as
shown.
IMPORTANT
Be sure to follow the additional
C
detailed installation instructions on
page(s) 3-4.
4b.
4c.
Connect the NVLD ventilation hose clamp (B) to
A
the add-on auxiliary canister (C).
C
Connect the new ventilation hose end from the
add-on auxiliary canister to the NVLD (A).
C
B
C
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC208 Optima Hybrid
(TF HEV) August 2021
Page 3 of 8
AUXILIARY CANISTER KIT INSTALLATION (SC208)
SUBJECT:
4d.
Ensure fuel filler hose clamp (D) is in correct
position after mounting the add-on auxiliary
canister.
CAUTION
There may be interference (NG) from
the new add-on auxiliary canister to
the fuel tank filler hose clamp (D). If
interference is present, adjust the
D
C
hose clamp as shown (OK).
Failure to adjust the hose clamp (D)
may damage the add-on auxiliary
canister evaporative hose.
NOTICE
If interference is present, loosen the
hose clamp and turn the fuel tank
D
filler clamp (E) 90 degrees (or face
C
down) and retighten.
D
C
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC208 Optima Hybrid
(TF HEV) August 2021
Page 4 of 8
AUXILIARY CANISTER KIT INSTALLATION (SC208)
SUBJECT:
5a.
After mounting the add-on auxiliary canister, secure the evaporative hoses using the supplied zip ties
as shown below:
Note: The shape of the evaporative hose may vary by production date.
Refer to the next page for important details when securing the evaporative hoses.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC208 Optima Hybrid
(TF HEV) August 2021
Page 5 of 8
AUXILIARY CANISTER KIT INSTALLATION (SC208)
SUBJECT:
5b.
Secure the two (2) evaporative hoses with the
supplied zip ties.
Refer to the vehicle
production year for the correct zip tie position
shown.
Note: 2011-2012MY shown
CAUTION
Be careful not to deform the hoses
View from Below
when tightening the zip ties.
View from Above
Note: 2013-2016MY shown
CAUTION
Be careful not to deform the hoses
when tightening the zip ties.
View from Below
View from Above
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC208 Optima Hybrid
(TF HEV) August 2021
Page 6 of 8
AUXILIARY CANISTER KIT INSTALLATION (SC208)
SUBJECT:
6.
Using KDS, perform the ‘EVAP Leakage Test’
under S/W Management.
Ensure “Enable Condition” is met.
Note:
“Enable
Condition”
may
display
differently depending on upgrade status.
Select ‘OK’.
7.
Confirm “Test completed” – No leak detected.
Select ‘OK’.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC208 Optima Hybrid
(TF HEV) August 2021
Page 7 of 8
SUBJECT:
AUXILIARY CANISTER KIT INSTALLATION (SC208)
ATTENTION: THE PROOF OF CORRECTION CARD AND CAMPAIGN COMPLETION STICKER ARE
RESTRICTED ONLY TO DEALERS IN THE FOLLOWING STATES:
California, Connecticut, District of Columbia, Maine, Maryland, Massachusetts, New Jersey, New York, Oregon,
Pennsylvania, Rhode Island, Vermont, and Washington. See Parts Information below to order the Proof of
Correction Card and Campaign Completion Label from the PDC.
VEHICLE EMISSION RECALL - PROOF OF CORRECTION CARD
A Vehicle Emission Recall - Proof of Correction card must be filled out for all vehicles registered in California,
Connecticut, Maine, Maryland, Massachusetts, New Jersey, Oregon, Pennsylvania, Rhode Island, Vermont,
Washington, New York and Delaware. Residents of these states, who own an affected vehicle, will be required
to possess a Vehicle Emission Recall - Proof of Correction card as evidence of voluntary service campaign
completion, when they apply for vehicle registration renewal.
WHAT TO DO WITH THE CARD:
The Vehicle Emission Recall - Proof of Correction card must be completed by the Dealership's Service Manager
using a permanent ink pen. A fine point pen is recommended. When filling in the information, copy the
information directly from the vehicle, not the repair order. ALL INFORMATION MUST BE PRINTED AND NEAT.
NOTE: DO NOT COMPLETE THE CARD UNLESS THE SERVICE CAMPAIGN WORK IS COMPLETED.
The copy of the card shown below indicates the areas to be filled in. Each area must be filled in. The completed
card should be given to the owner of the vehicle upon completion of the Campaign and placement of the
Campaign Completion Label outlined below.
XXXXX SC208
FILLING OUT AND APPLYING THE CAMPAIGN COMPLETION LABEL (CA and S.177 STATES ONLY):
The dealer must fill in the Dealer Code and Date information fields on the Campaign Completion Label.
Once complete, affix the campaign completion label under the hood of the vehicle, as shown below.
CA and S.177 States Only: Apply SC208 Campaign
Completion Label onto the body in the area next to
SC208
the shock tower, as shown. NOTE: Be sure to clean
Dealer Code:
the mounting surface to ensure proper label
Date:
adhesion.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC208 Optima Hybrid
(TF HEV) August 2021
Page 8 of 8
AUXILIARY CANISTER KIT INSTALLATION (SC208)
SUBJECT:
AFFECTED VEHICLE RANGE:
Model
Optima (TF HEV)
Model Year
Production Date Range
11-12MY
October 28, 2010 to December 28, 2012
13-16MY
February 15, 2012 to July 22, 2015
REQUIRED PART:
Part Name
Part Number
Auxiliary Canister Kit
31410 4R511QQK
Figure
Qty.
1
SC208
Campaign
UT161 SC208*
Completion Label
1
Dealer Code:
Date:
Vehicle Emission Recall
UT160 SC208*
Proof of Correction Card
1
*Completion Label and Proof of Correction Card only required for vehicles registered in CA, CT, DE, MA, MD,
ME, NJ, NY, OR, PA, RI, VT, and WA “States” only.
WARRANTY INFORMATION:
N Code: N99 C Code: C99
Claim
Type
Causal P/N
Qty.
Repair
Labor Op
Op
Replacement
Description
Code
Time
P/N
(SC208)
R
31410 4R700
0
Auxiliary Canister
Installation
210040R0
0.4
M/H
31410 4R511QQK
Qty.
1
Note: Refer to Warranty Bulletin 2021-12 for claim submission procedures.
NOTICE
VIN inquiry data for this repair is provided for tracking purposes only. Kia
retailers should reference
SC208 when accessing the WebDCS system.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC208 Optima Hybrid
(TF HEV) August 2021
- Affordable Solution for Professional-grade Car Diagnostics & Repair: As the budget-friendly OBD2 scanner under $300, the VD70 Lite car diagnostic tool offers 31+ hot resets, full bi-directional controls with 4000+ active tests, all system diagnostics, 8-in-One live data graphing (export as CSV Export/Recording/Playback), CAN FD & DoIP protocols, and long-term free update. Additional features include Auto VIN & Auto Scan, diagnostic report sharing/printing, with coverage for over 10,000 vehicle models worldwide, suitable for DIYers, Car Owners, Technicians, and Mechanics on car repairs and maintenance tasks.
- OBD2 Scanner with Full Bi-directional Control: The Bidirectional scan tool VIDAGTOOL VD70 Lite performs 4000+ active tests that can send execution commands to the ECU module and identify the repair status, covering for windows, doors, ABS, valves, wipers, headlights, rear mirrors, sunroof,and more in-vehicle components. This bidirectional OBD2 scanner is a must-have diagnostic tool for auto technicians and mechanics on a budget! The available function tests vary by model—please check compatibility via vdiagtool2 @ outlook . c o m before purchase.
- OE All Systems Diagnostics & 8-IN-One Data Graphing: VD70 Lite is a dealer-level car scanner diagnostic tool with Auto VIN that can do in-depth diagnostics for 100+ modern car brands, covering all systems including engine, transmission, airbag, ABS, ESP, TPMS, radio, etc, to read/clear code, view live data, freeze frame, and read ECU info. This advanced OBD2 Scanner with 8-in-one data graphing and detailed diagnostic reports makes data viewing more intuitive, ensures quickly accurate repairs by identifying issues, and easily masters the car situation.
- Stay Ahead with 31+ Reset for Faster & Easier Repairs: VDIAGTOOL VD70 Lite scanner for car meets almost all daily maintenance needs for both home mechanics and workshops as a professional automotive scan tool. It can perform Oil Reset, ABS Bleed, Crank Sensor Relearn, Idle Relearn, Injector Coding, Window Initialization, HVAC Calibration, Suspension Calibration, Throttle Matching, etc, ensuring efficient repairs and complete maintenance. Besides, long-term free updates keep its functionality and broad vehicle compatibility up to date. Functions vary by model, please send us the Vehicle Model, Year, VIN for compatibility before purchase.
- 150+ Models, 10000+ Car Coverage & 22 Languages:As a powerful car computer diagnostic tool, VD70 Lite helps you to quickly troubleshoot issues for 95% of US, European, and Asian vehicles. Supporting 22 languages makes it a global car diagnostic scanner for auto mechanics worldwide without language barriers. Note: Simply provide your tool’s S/N and reach out to vdiagtool2 @ outlook . c o m to change the menu language.
- Smarter Diagnostics, Broader Coverage, Greater Value Than $1,000+ Tools: The game-changing VD80BT OBD2 scanner delivers 4000+ active tests, 42+ hot services, advanced ECU coding, PMI & V.A.G Guided—all in one scanner for car. With OE-level full system scan and intelligent topology mapping that cuts diagnostic time by up to 50%, you'll work smarter and faster. Supporting FCA
AutoAuth, CAN FD & DoIP protocols, this car scanner covers over 10,000 vehicle models worldwide. Built for serious pros and DIYers, it features 8" HD screen & 4+64GB storage, 7.3V fast charging with long-lasting battery, and 33–66ft stable wireless connection—making it the most complete diagnostic solution you’ll ever own - Intuitive Topology Map, Fast Locate Faults: Why waste time clicking module by module? VD80BT car diagnostic scanner takes diagnostics to the next level with its intuitive Topology Map—a premium feature usually found in $1000+ obd scanner. With one tap, it performs all system scan and presents all modules and DTCs in a clear, color-coded layout, boosting diagnostic efficiency by up to 200% and helping you locate issues instantly and reduce repair time and costs. Whether you're a pro boosting efficiency or a beginner learning diagnostics, this obd2 scanner diagnostic tool makes fault-finding faster and smarter for you. Note: varies by vehicle model, please check compatibility before purchase
- Wireless Connectivity Simplifies Bi-Directional Control: With 4000+ active tests, including throttle reset, window calibration and solenoid check, VD80BT bidirectional scan tool lets you diagnose and verify functions faster, smarter, and more efficiently. This scanner for car redefines flexibility in bi-directional control through a fully wireless connection, freeing you from the constraints of wired car diagnostic tool in the workshop. Imagine actively controlling components like the A/C clutch, fuel injector, ABS pump, or radiator fan within a wireless range of 33–66ft around the vehicle—all while enjoying stable, high-speed wireless diagnostic and real-time data monitoring
- 42+ Hot Services, One Powerful Scanner for Car: Why pay a shop $100 just to reset a light? VD80BT car scanner diagnostic tool gives you 42+ hot services from basic resets to advanced maintenance tasks like Crank Sensor Relearn, Injector Coding, ABS Bleeding, Oil Reset, Throttle Relearn, EPB, BMS Reset, Tire Size Reset and more. Plus, it offers 100+ vehicle-specific features including Idle Relearn, VIN Write, Brake Fluid Replacement, Fuel Trim Reset, ABS Initialization and more. Whether you’re resetting TPMS or fixing a stubborn SAS, this car computer diagnostic reader delivers shop-grade precision at a fraction of the cost. Varies by model. Send VIN to verify compatibility before purchase
- OE-Level Full System Diagnostics in Your Hands: Dominate diagnostics like a dealership with VD80BT scan tool for all vehicles, delivering factory-grade scanning for aLL systems—including ABS, SRS, ECM, TCM and more. View up to 8 PID graphs simultaneously to quickly catch intermittent issues and troubleshoot with confidence. Easily read and clear DTCs, retrieve freeze frame data, and run active tests for faster, more accurate repairs. It’s like having a dealership-grade scan tool in your pocket, complete with data playback and CSV export for in-depth analysis. Stop guessing and start fixing with surgical precision—professional diagnostics made simple and portable. Check compatibility Please
- 【OE-Level Full System Diagnostics-Lifetime F*REE Software Updates】The VDIAGTOOL D200 OBD2 Scanner for cars is a all system bidirectional scan tool that enjoy lifetime f*ree software updates, delivers complete system coverage. reading/clearing codes across engine, transmission, ABS, SAS, EPB, TPMS plus full access to body, chassis, powertrain and all control modules. This D200 Bidirectional car scanner works with most 1996+ OBD2 gasoline and hybrid
cars and light trucks. It does NOT support pure electric and heavy-duty trucks. PLEASE CHECK COMPATIBILITY BEFORE ORDERING or Contact us with VIN to confirm compatibility. - 【Supports OBD2 Full Functions-ZERO Subscription Fees】D200 Bidirectional OBD2 Scanner is a upgarde of universal car code reader. It supports OBD2 full functions to help you turn off the annoying instrument fault indicator, such as read/clear codes, O2 sensor test, I/M readiness, on-board monitor test, datastream, freeze frame, E-VAP system test, and retrieve vehicle information. This professional obd2 scanner diagnostic tool can full access to diagnostics, reset tools and maintenance features with a single payment. NOTE: The fault code can only be cleared after the vehicle's malfunction has been repaired; please ensure the vehicle issue is fixed before clearing the code.
- 【D200 Hidden 2 Advantages: 1. $169 Expandable 49+ Advanced Resets. 2. $199 Get J2534 P*a*s*s-Thru Programming】Your core car diagnostics and 26 reset remain lifetime f*ree for everyday maintenance. When you need deeper repair capability, upgrade with 3-year access for $169 in Store on VDIAGTOOL App, gaining 49+ advanced resets. D200 configured with J2534 hardware, upgrade only when you need without replacing the entire device. You also can Lifetime Unlock for $199 in Store one-time, perform module programming, software re~flashing and ECU data updates directly. Supports 17+ major brands, including for BMW
, for Audi
, for GM, for Ford
and more. Note:D200 does‘t provide any OE software. - 【Full Bidirectional Control / Active Tests】The D200 car scanner diagnostic tool is a true bidirectional scan tool that lets you send commands directly to the vehicle’s ECU for active tests. Quickly test fuel pumps, relays, solenoids, injectors, cooling fans, windows, sunroofs and more to verify operation instantly. Get dealership-level diagnostic control at a fraction of the cost (ofter $100-200$ per diagnostic visit), reduce guessworkand confirm repairs faster, avoid unnecessary parts replacement, towing fees and wait times.
- 【26 F*ree Essential Reset & Relearn Functions – Everyday Maintenance Made Easy】Handle common maintenance and repair jobs without visiting the shop. The D200 code readers & scan tools includes 26 f*ree high-demand reset functions, including Oil Reset, EPB Service, SAS Calibration, ABS Brake Bleeding, Throttle Relearn, Injector Coding, Headlight Adjustment, Tire Size Reset and more. Perfect for home car owners, mechanics and DIYers – just plug and diagnose anytime, anywhere! Note: Service functions vary by vehicle model—please confirm compatibility.
This product presentation was made with AAWP plugin.
Last update on 2026-05-12 / Affiliate links / Images from Amazon Product Advertising API




