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NHTSA ID Number: 10200420

Manufacturer Communication Number: SC208_TSB

TSB/Document Date: 2021-08-25


Summary

VOLUNTARY EMISSIONS SERVICE CAMPAIGN: AUXILIARY CANISTER KIT INSTALLATION (SC208) - This bulletin provides the procedure for the installation of an add-on auxiliary canister on some 2011-2016MY Optima (TF HEV) vehicles equipped with 2.4L Theta II engine, produced from February 15, 2011 through July 22, 2015. This is to improve evaporative system performance and ensure compliance with Federal and California emission regulation standards.


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TSB/Document ID: SC208_TSB

Replacement Service Bulletin Number:

MFR Communication Date: 2021-08-17

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: FUEL SYSTEM, GASOLINE:STORAGE:EVAPORATIVE EMISSIONS:CANISTER

MFR Component System:

MFR Component Subsystem:


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GROUP

MODEL

Emissions Service

2011-2016MY

Campaign

Optima (TF HEV)

NUMBER

DATE

SC208

August 2021

VOLUNTARY EMISSIONS SERVICE CAMPAIGN
SUBJECT:

AUXILIARY CANISTER KIT INSTALLATION (SC208)

This bulletin provides the procedure for the installation of an add-on auxiliary canister on some 2011-2016MY
Optima (TF HEV) vehicles* equipped with 2.4L Theta II engine, produced from February 15, 2011 through July
22, 2015. This is to improve evaporative system performance and ensure compliance with Federal and
California emission regulation standards. Before conducting the procedure, verify that the vehicle is included
in the list of affected VINs.
Model
Optima (TF HEV)

Model Year

Production Date Range

2011-2012MY

February 15, 2011 to December 28, 2012

2013-2016MY

September 27, 2012 to July 22, 2015

Auxiliary Canister Kit

 NOTICE
To assure complete customer satisfaction, always remember to refer to WebDCS Warranty
Coverage (validation) Inquiry Screen (Service → Warranty Coverage → Warranty Coverage Inquiry)
for a list of any additional campaigns that may need to be performed on the vehicle before returning
it to the customer.

A printed copy is for reference only; publication information can be updated at any time.
Always refer to KGIS for the latest information. After logging in kdealer.com, the newest technical
publications are listed in ‘Service Releases’ and has the latest service information that has been released.

Page 2 of 8

AUXILIARY CANISTER KIT INSTALLATION (SC208)

SUBJECT:

Installation Procedure:
1.

Turn the ignition switch the ‘OFF’ position and disconnect the negative (-) battery cable.

2.

Raise the vehicle on lift.

3.

Carefully disconnect the NVLD (A) ventilation
hose by releasing the hose clamp (B) and slide

B

A

the clamp (B) back as shown.

CAUTION
Be careful not to damage the hose
during removal.

B

4a.

Install the add-on auxiliary canister (C) as
shown.

 IMPORTANT
Be sure to follow the additional

C

detailed installation instructions on
page(s) 3-4.

4b.

4c.

Connect the NVLD ventilation hose clamp (B) to

A

the add-on auxiliary canister (C).

C

Connect the new ventilation hose end from the
add-on auxiliary canister to the NVLD (A).

C

B
C

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: SC208 Optima HybrideBay logo (TF HEV) August 2021

Page 3 of 8

AUXILIARY CANISTER KIT INSTALLATION (SC208)

SUBJECT:

4d.

Ensure fuel filler hose clamp (D) is in correct
position after mounting the add-on auxiliary
canister.

CAUTION
There may be interference (NG) from
the new add-on auxiliary canister to
the fuel tank filler hose clamp (D). If
interference is present, adjust the

D
C

hose clamp as shown (OK).
Failure to adjust the hose clamp (D)
may damage the add-on auxiliary
canister evaporative hose.

 NOTICE
If interference is present, loosen the
hose clamp and turn the fuel tank

D

filler clamp (E) 90 degrees (or face

C

down) and retighten.

D
C

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: SC208 Optima HybrideBay logo (TF HEV) August 2021

Page 4 of 8

AUXILIARY CANISTER KIT INSTALLATION (SC208)

SUBJECT:

5a.

After mounting the add-on auxiliary canister, secure the evaporative hoses using the supplied zip ties
as shown below:

Note: The shape of the evaporative hose may vary by production date.
Refer to the next page for important details when securing the evaporative hoses.

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: SC208 Optima HybrideBay logo (TF HEV) August 2021

Page 5 of 8

AUXILIARY CANISTER KIT INSTALLATION (SC208)

SUBJECT:

5b.

Secure the two (2) evaporative hoses with the
supplied zip ties.

Refer to the vehicle

production year for the correct zip tie position
shown.
Note: 2011-2012MY shown

CAUTION
Be careful not to deform the hoses

View from Below

when tightening the zip ties.

View from Above

Note: 2013-2016MY shown

CAUTION
Be careful not to deform the hoses
when tightening the zip ties.

View from Below

View from Above
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: SC208 Optima HybrideBay logo (TF HEV) August 2021

Page 6 of 8

AUXILIARY CANISTER KIT INSTALLATION (SC208)

SUBJECT:

6.

Using KDS, perform the ‘EVAP Leakage Test’
under S/W Management.
Ensure “Enable Condition” is met.
Note:

“Enable

Condition”

may

display

differently depending on upgrade status.
Select ‘OK’.

7.

Confirm “Test completed” – No leak detected.
Select ‘OK’.

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: SC208 Optima HybrideBay logo (TF HEV) August 2021

Page 7 of 8
SUBJECT:

AUXILIARY CANISTER KIT INSTALLATION (SC208)

ATTENTION: THE PROOF OF CORRECTION CARD AND CAMPAIGN COMPLETION STICKER ARE
RESTRICTED ONLY TO DEALERS IN THE FOLLOWING STATES:
California, Connecticut, District of Columbia, Maine, Maryland, Massachusetts, New Jersey, New York, Oregon,
Pennsylvania, Rhode Island, Vermont, and Washington. See Parts Information below to order the Proof of
Correction Card and Campaign Completion Label from the PDC.
VEHICLE EMISSION RECALL - PROOF OF CORRECTION CARD
A Vehicle Emission Recall - Proof of Correction card must be filled out for all vehicles registered in California,
Connecticut, Maine, Maryland, Massachusetts, New Jersey, Oregon, Pennsylvania, Rhode Island, Vermont,
Washington, New York and Delaware. Residents of these states, who own an affected vehicle, will be required
to possess a Vehicle Emission Recall - Proof of Correction card as evidence of voluntary service campaign
completion, when they apply for vehicle registration renewal.
WHAT TO DO WITH THE CARD:
The Vehicle Emission Recall - Proof of Correction card must be completed by the Dealership's Service Manager
using a permanent ink pen. A fine point pen is recommended. When filling in the information, copy the
information directly from the vehicle, not the repair order. ALL INFORMATION MUST BE PRINTED AND NEAT.
NOTE: DO NOT COMPLETE THE CARD UNLESS THE SERVICE CAMPAIGN WORK IS COMPLETED.
The copy of the card shown below indicates the areas to be filled in. Each area must be filled in. The completed
card should be given to the owner of the vehicle upon completion of the Campaign and placement of the
Campaign Completion Label outlined below.

XXXXX SC208

FILLING OUT AND APPLYING THE CAMPAIGN COMPLETION LABEL (CA and S.177 STATES ONLY):
The dealer must fill in the Dealer Code and Date information fields on the Campaign Completion Label.
Once complete, affix the campaign completion label under the hood of the vehicle, as shown below.
CA and S.177 States Only: Apply SC208 Campaign
Completion Label onto the body in the area next to

SC208

the shock tower, as shown. NOTE: Be sure to clean

Dealer Code:

the mounting surface to ensure proper label

Date:

adhesion.

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: SC208 Optima HybrideBay logo (TF HEV) August 2021

Page 8 of 8

AUXILIARY CANISTER KIT INSTALLATION (SC208)

SUBJECT:

AFFECTED VEHICLE RANGE:
Model
Optima (TF HEV)

Model Year

Production Date Range

11-12MY

October 28, 2010 to December 28, 2012

13-16MY

February 15, 2012 to July 22, 2015

REQUIRED PART:
Part Name

Part Number

Auxiliary Canister Kit

31410 4R511QQK

Figure

Qty.

1

SC208

Campaign

UT161 SC208*

Completion Label

1

Dealer Code:
Date:

Vehicle Emission Recall

UT160 SC208*

Proof of Correction Card

1

*Completion Label and Proof of Correction Card only required for vehicles registered in CA, CT, DE, MA, MD,
ME, NJ, NY, OR, PA, RI, VT, and WA “States” only.

WARRANTY INFORMATION:
N Code: N99 C Code: C99
Claim
Type

Causal P/N

Qty.

Repair

Labor Op

Op

Replacement

Description

Code

Time

P/N

(SC208)
R

31410 4R700

0

Auxiliary Canister
Installation

210040R0

0.4
M/H

31410 4R511QQK

Qty.

1

Note: Refer to Warranty Bulletin 2021-12 for claim submission procedures.

 NOTICE
VIN inquiry data for this repair is provided for tracking purposes only. KiaeBay logo retailers should reference
SC208 when accessing the WebDCS system.

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: SC208 Optima HybrideBay logo (TF HEV) August 2021

1


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