NHTSA ID Number: 10200373
Manufacturer Communication Number: S SB 0009 15
TSB/Document Date: 2021-08-16
Summary
Pre Delivery Service Checklist
— Sc ior FR-S
2016 PRE-DELIVERY SERVICE CHECK SHEET
S5B - 0009-18
Bf
March 2016 Rev 1
Be zs
BEFORE INSPECTION x |22| | UNDER VEHICLE (ON HOIST) s |22
01 Install DCC Fuse (See page 2) ......ccccccsscssssssssesesseeseseeveee oO 01 Remove disc brake anti-rust covers/anti-corrosion
; WhEEI fIIM* oo. eeecccccsccecsesescscscscscssssessscsesececesessasseeececevseees Oo
02 Connect Delivery Mode Wire Harness Connectors . . :
t tic t Eh | 2 oO 02 Activate the Tire Pressure Warning System (TPWS)
(automatic transmission only) (see page 2) ...........-.... SENSOFS (SCE PAGE 2) oo... eee eee eee eee eeeeeeeetseesensaees = ~
03 Inspect tires for defects/damage
FUNCTIONAL OPERATION 04 Install rubber body plugs .............e eee eeesseeeeeeeesseneeenes O
Apply parking brake and cycle ignition “IG-ON,” place gear selector in reverse; 05 Remove spring spacers (Release Series 2.0 only)...... o
turn on lights and rear defogger. Unlock all doors, release fuel door, release 06 Inspect for fuel, oil, coolant, and other fluid leaks ............ oO oO
rane Heken. 07 Visually check bolts and nuts on chassis and powertrain
01 Check dome, courtesy, map, and sun visor lights*.......... 00 for looseness............. ciseeseeseeeeeseseeeeeeesseeseneeseiseencenersesactaes oo
02 Check warning/indicator lights, gauges, and horn........... oo 08 Inspect under the vehicle for damage, rust, etc. .............. oo
03 Check windshield wipers and washes. .................0ccc000 Oo
04 Check headlights, instrument lights, turn signals, ROAD TEST
dimmer switch, emergency flashers, and brake lights ..... or) A complete road test helps assure customer satisfaction. Drive vehicle over a
05 Check inside/outside rear view mirror operation/ variety of road surfaces and driving conditions. Check for unusual noise and
. driving performance.
ACJUSEMENE oo. .eecsecsecsseeseesseessesseesessessessnessessuesseestesneeneeenes 00
06 Check power outlet* and cigarette lighter .................... oo eter Odometer Reading
07 Check audio/navigation* systems, set SSP* to FR-S, Reading Before Test Reading After Tast
And Set CIOCK......... cece eee eceeneeeeeeecseeeeneeseeeeeneeeeneeeees oi) 01 Check cold engine operation...........0...0:eeeeeeeeeeeeeeees Ooo
08 Install shift-lock override button Cover ................:::ceeee im) 02 Check engine operation during Warm-up .............0:::eeee oo
03 Check engine at normal operating temperature............... oo
04 Check clutch or automatic transmission operation........... oo
WALKAROUND INSPECTION 05 Check brake and parking brake operation ...........cccc0 oo
06 Check steering operation and off-center/vehicle
Start at driver's front door, check window and door lock operation (from master DUN MULES sssisssnnanssssccsenssnsznanvvenseetaoneereeseeeceseummerawersocemenns O00
power switch, if equipped). Continue around vehicle in a counterclockwise 07 Inspect for abnormal noise and vibration
direction checking each door and window operation, child door locks, seat belts, 08 Inspect for squeaks and rattles
interior condition, all lights, luggage compartment contents. Finish by checking p q fa
headlight aim and continue into UNDER HOOD checks. 09 Check heater and A/C operation................0
10 Check speedometer operation 20.0.2... eee ceeeeeeeeeeeeeees
11 Check cruise control operation............ eee eeeeeeneeeeees
01 Check Smart Key System® .........cecseseeseeteseesseeeeeeeens oo
02 Check door and door lock operation, including each FINAL INSPECTION AND CLEANING
wireless remote control/theft deterrent system* oo
03 Check power window operation .............ccc0ccccceeee oo 01 Remove interior protective covers, unnecessary labels,
04 Check that engine starts with all keyS.........c.ccs. oo tags, etc. (Remove protective covers just before delivery
05 Check seats and seat belt operation .................... oo to CISTI ements 2 cxcreaocactiy i isilicstnce: 0
06 C 02 Verify floor mat application and install using
eck rear GefOgger...ve.s-envesessssurerveees a as oo petei lire BESET erconcensecegoneammnmarcomecunnnmancsmnmesnes oo
07 Check side marker, tail, backup, and license plate lights. | OO 03 Visually inspect all interior parts for installation,
08 Check rear cargo area trim appearance ..................0600 oo Gamage, fit; Girt, CtC. ccc sosecsssseeciuenwuaseresvereaveveseneennesseeess 00
09 Adjust compact spare tire pressure and check jack and 04 Remove Rapgard™ and clear protective bumper film*.... |
tool installation 2.0.0.0... cece ccc ec ces eeteeetetesteteteeeneeeeees CII] | 05 Wash and clean Vehicle 0.0... eset ieseeieeseeees oO
10. Check headlight A1M ..csissscsccesscssesescnccesennavessiceesevacnsavseci es 06 Inspect paint finish for scratches, chips, rust, dents,
g OO AaMage, CC. .o.e.eeececececcecescessesesesescsesesesesssteresessieetsesseeees oo
07 Inspect exterior body parts for proper installation,
UNDER HOOD damage, rust, CC. ....c.cccccccscecscscsesessesvseseseseseseseseseceeseseees 00
08 Place Owner’s Guide and first aid kit portfolio*
01 Check engine oil level .......0....cccccceccceceseeeeceseseeeeeesseeseees 00 IM GlOVE BOX coeccecseessescssessseceseessecssesssesssecssssseessesstessrecereee Oo
02 Check brake and clutch* fluid levels................cceceeee oo 09 Place oil change sticker on inside of windshield, top
03 Check engine coolant level ............0.cccccecsteeseeetseteeesees oo LETLCOMMED .nauecoeliuinedhiotel qennnirvesnsnencansiuvenashabantie
04 Check windshield washer fluid level ............0.c0ccceceeee OO} | 10 Perform Techstream Health Check =
05 Check battery state-of-charge using Digital Battery 11 ay a plate and mounting bracket 4
Syatum Anelyoer (SOC Reading: %) ve oo PAGE 2) oo... cece ccceteeeeceeeeeeeeseeeeeeeteeeeeneeeeees
06 Inspect for fuel, oil, coolant, and other fluid leaks ........... oo
* Inspect or install when equipped/required.
Completion and retention of this form is required to comply with Toyota’s Warranty Policy.
TECHNICIAN’S SIGNATURE
SERVICE MANAGER'S SIGNATURE
NAME (PLEASE PRINT)
We hereby certify that all items
on this form have been checked
and corrected for proper
NAME (PLEASE PRINT)
operation as required.
Date Dealer Name
Dealer Code
Vehicle Identification Number (Sticker)
DCC FUSE INSTALLATION
DELIVERY MODE WIRE HARNESS CONNECTORS
To minimize battery discharge the DCC fuse has been
removed and is stored in the engine compartment Relay
Block. Install the DCC fuse during PDS.
puto matic Transmission ONLY)
he delivery mode connectors for key interlock have been
disconnected at the assembly plant to prevent damage to automatic
Role transmission during rail transport.
Failure to install the DCC fuse may cause the Check during PDS.
a Light (MIL) to flash with no engine misfires or ; ; .
DTCs stored and may cause the radiator fans to 1. From the driver side cowl trim,
cycle on and off rapidly. remove the 2 disconnected
connectors.
The disconnected delivery mode connectors must be connected
2. Connect the 2 connector ends.
= 3. Place connector inside cowl trim
LA LO on area,
eC) C] 4. Confirm transmission will not
Lao] shift from P with ignition OFF.
LO f= 5. Confirm the ignition switch
mer | Ch cannot be turned from ACC to
ay LA LOCK or that the key cannot be
3 om removed from the key cylinder
b eee 1 Remove This DCC Fuse when the shift lever is NOT in P.
@ 2 Install DCC Fuse Here
TPWS ACTIVATION
(oteeen Procedure
2,
3.
Connect Techstream.
Cycle the IG switch to the “IG-ON” position and check that the Low Tire Pressure Warning Light blinks for 1 minute and then
remains illuminated.
Press or remove the valve core to reduce the tire inflation pressure rapidly by 6 psi (0.4 kfg/cm?, 40 KPA), or more,
within 30 seconds.
4. Check that the Low Tire Pressure Warning Light goes OFF after all the TPWS sensors are activated.
NOTE
To adjust the tire pressure correctly when the outside temperature is significantly colder than shop temperature, perform a
Health Check using Techstream and select the “Compensation Tire Pressure” checkbox. Compensation pressures will be
displayed on the Health Check results screen. Adjust the tire pressure when the tires are cold.
5.
6.
Using Techstream, check for DTCs (C2111-C2114). If DTCs C2111-C2114 are stored, repeat step 3.
System initialization is NOT available or required.
FRONT LICENSE PLATE AND MOUNTING BRACKET INSTALLATION*
For states that require a front license plate, please install per
this procedure. The mounting bracket, self-tapping screws,
flange bolts, J-nuts, and non-corroding bolts are stored in the
luggage compartment.
lnstallaticn Procedure
2.
Align holes "A" of the mounting bracket and the dimples on
the front intake cover. Temporarily install the 2 self-tapping
Screws.
Mark the location of holes "B" on the front bumper cover.
NOTE
Holes "A" and "B" are used for the installation of the mounting
bracket to the bumper cover.
1 Mark “C” 2 Mark “B”
3 Dimples
A Holes “A” B Holes “B”
o or eo
Remove the license plate mounting bracket.
Mark the Mark "C" locations on the front bumper cover as
shown in the illustration.
Drill 2 relief holes with a diameter of 10 mm (0.39 in.) at
Mark "B" on the front bumper cover.
Drill 6 relief holes with a diameter of 22 mm (0.87 in.) at
Mark "C" on the front bumper cover as shown in the
illustration.
NOTE
Holes "C" are used to install J-nuts to the front bumper cover.
1 Mark “B” 3 License Plate
7.
8.
10.
11.
petal ie 2 J-nuts to the front bumper cover through
Oo es " au
Align holes "B" of the mounting bracket and the J-nuts on
ie front bumper cover. Temporarily install the 2 flange
olts.
Align holes "A" of the mounting bracket and the dimples on
the front intake cover. Temporarily install the 2 self-tapping
Screws.
Tighten the 2 flange bolts and tapping screws equally so
that there is no clearance between the license plate
mounting bracket and the front bumper cover.
Install the front license plate to the mounting bracket using
the 2 non-corroding bolts.
2 Dimples Mounting Bracket
4 Tapping Screw
1 Mark “C” = 2 Mark “B”
1 J-nut
2 License Plate Mounting
Bracket
3 Tapping Screw
4 Flange Bolt
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TSB/Document ID: S SB 0009 15
Replacement Service Bulletin Number:
MFR Communication Date: 2016-03-17
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
MFR Component System:
MFR Component Subsystem:
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