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NHTSA ID Number: 10200147

Manufacturer Communication Number: 21NA149

TSB/Document Date: 2021-08-09


Summary

This technical bulletin provides repair information to correct a customer concern of Engine Wire Harness Chafing.


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TSB/Document ID: 21NA149

Replacement Service Bulletin Number:

MFR Communication Date: 2021-06-29

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ELECTRICAL SYSTEM:WIRING

MFR Component System:

MFR Component Subsystem:


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Subject: Engine Wire Harness Chafing

Brand:

Model:

Model
Year:
from

ChevroleteBay logo

to

VIN:

Engine:

Transmission:

from ot

Silverado 1500 (New Mod2019 2019
el)
Silverado 1500

2020 2021

Sierra 1500 (New Model)

2019 2019

Sierra 1500

2020 2021

Equipped with L82, L84, L87, LV3, L3B, or LM2

GMCeBay logo

Involved
Region United States, Canada, Mexico, Middle East, Chile, Paraguay, Uruguay, Thailand, Australia and New Zealand.
or
Country
Additional
Options
(RPOs)
Some customers may comment on one or more of the following conditions:
• Check Engine light illuminated
• Reduced Engine Power (REP)
Condi• Reduced Power Steering Assist
tion
Transmission erratically shifting
• No start condition
• Vehicle stalls

5868347

Example of extreme wire chaffing
The cause of the condition may be an engine wire harness clip was removed during production due to ergonomic issues (hand
Cause clearance and branch stiffness). This led to an uncontrolled branch that came into contact with the ECM/TCM bracket, driver side
upper control arm, and/or shock tower and caused chaffing during engine vibration and roll.
Correction

Utilizing Engine Harness sleeves, anti-abrasion tape, and zip-ties to secure the harness away from one or more of the chaffing
points. Follow the Service Procedure steps below.

Service Procedure
1. Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle in SI.
2. Remove driver side tire and wheel and driver wheelhouse liner. Refer to Tire and Wheel Removal and Installation,
and Front Wheelhouse Liner Replacement in SI.

5868341

3. Locate the three contact points where the wire harness is chaffing, the ECM/TCM black bracket (1), the upper control
arm (2), and the shock tower bolt (3).

5868349

4. At the ECM/TCM bracket, locate the wire harness laying against the ledge (1).

5868350

Wrap the wire harness with the shorter Engine Harness Sleeve then utilizing zip ties and two small holes in the
bracket (1).

5868352

Secure the harness snug to the bracket to prevent movement.

5868355

5. At the upper control arm (1), secure the harness away from control arm (example above shows harness in the correct
position, unwrapped).

5868357

Wrap the harness in the shorter Engine Harness Sleeve then wrap with anti-abrasion tape secure it to the harness
clip above the ECM/TCM bracket (1) to keep out of the way of the upper control arm.

5868359

6. At the shock tower point there is a wire harness canal (1).

5868358

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Using the long Engine Harness Sleeve, wrap the harness and secure it snug to the canal using zip-ties.

5868367

7. Verify the wire harness is wrapped and secured at all three points, the ECM/TCM Bracket (1), Upper Control Arm
(2), and the Shock Tower (3). Then reassemble the vehicle.
8. Reinstall the front wheelhouse liner and tire and wheel. Refer to Front Wheelhouse Liner Replacement and Tire and
Wheel Removal and Installation in SI.
9. Remove the support and lower the vehicle.

Parts Information
Causal
Part

Description

Part Number

X

Engine Harness Sleeve

84820678

X

Engine Harness Sleeve

84826758

X

Tie Strap

12337820

Qy
t

Causal
Part

Description

Part Number

X

Black Push Pin Tie
Strap

84396606

Qy
t

Warranty Information
For vehicles repaired under the Bumper-to-Bumper coverage (Canada Base Warranty coverage), use the following labor
operation. Reference the Applicable Warranties section of Investigate Vehicle History (IVH) for coverage information.
Labor Operation

Description

Labor Time

*5486188

Wrap and Secure Engine Wire Harness

1.3 hr

*This is a unique Labor Operation for Bulletin use only.

Version

1

Modified

Released June 29,
2021

1


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