NHTSA ID Number: 10199788
Manufacturer Communication Number: MCMSHORTAGE
TSB/Document Date: 2021-08-03
Summary
Shortage Communication Letter for Continued Part Shortages.
July 29, 2021
U.S. DTNA Dealer Principals, General Managers, & Sales Managers,
Subject: Continued Part Shortages
Dear Valued Dealer Partners,
We hope this letter finds you and your employees well. We last communicated specific details of
part shortages in a similar letter in early June. We explained a TCM shortage on DT12
transmissions on vehicles produced in Saltillo. We are currently in the midst of this TCM
shortage at Saltillo and we are executing our recovery effort as planned, with some delays due to
short shipments.
Our industry continues to experience supply chain challenges related to compromised
semiconductor availability due to the pandemic. New issues are emerging on other supplied
components as suppliers struggle to find qualified laborers to fulfill ever-increasing demand.
As a result, the latest major shortage to affect DTNA’s production system is control module
shortages on engines and transmissions.
Chip shortages have led to control module shortages on many medium duty engines
and transmissions, and less of an impact to heavy duty builds. Trucks will be built short
of supplier supplied electronic control modules (MCMs (engines) and ACMs
(transmissions)), and then factory released and placed on hold. Therefore, you will see
a factory released date in tracking systems yet vehicles will not be invoiced or provided
to transporter until modules are available.
Many M2 models with chassis start dates from mid July through the end of July may be
impacted. Not all units will be impacted, but total units affected could grow as high as
2,000 trucks.
It is forecasted that less than 250 Cascadia builds could be impacted by these MCM
and ACM issues. However, other supply shortages have already impacted Cascadia
and 49X deliveries, and it is possible more issues will develop in coming weeks.
Units without MCMs and ACMs will be built and put on a preemptive sales hold until
control modules are available. DTNA will not prioritize customer or stock trucks for
completion. All vehicles placed in off-line due to the shortages will be completed and
released to the transporter on a FIFO basis.
Supplier recovery for these control module shortages will start in early August. Full
recovery is still not known, but it is possible that we will not have parts for all units
placed on hold until late September.
To supplement our limited supply of transmission ACMs, and to minimize delivery
delays, some vehicles with DT12 transmissions will be fitted with remanufactured
ACMs. Remanufactured ACMs are assembled & tested to “new” tolerances and will be
covered by the standard transmission warranty. A sticker on the inside driver door will
be used to identify units with remanufactured ACMs.
The supply situation is certainly dynamic and changes by the hour. Other issues are looming
from other supply streams beyond these electronic part shortages. All of these issues
certainly cause unwanted delays in vehicle delivery. Please know that we are fighting to build
and deliver every truck possible with high quality, as quickly as possible.
Once again, we are sharing our plan, as we know it, transparently today. Our plans change
day to day in these challenging times. As always, we will work to improve the impacts listed
above, as we jointly value delivering the best possible outcomes for our Customers.
If you have any questions, please contact your DTNA District Sales Manager or Regional
General Manager.
Thank you,
Scott Kuebler
Vice President
On-Highway Sales
Peter Arrigoni
Vice President
Vocational Sales
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TSB/Document ID: MCMSHORTAGE
Replacement Service Bulletin Number:
MFR Communication Date: 2021-07-29
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
MFR Component System:
MFR Component Subsystem:
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