NHTSA ID Number: 10199625
Manufacturer Communication Number: 0308-16
TSB/Document Date: 2021-08-02
Summary
TCM Programming Instruction.
03 08-16
1
03 08-16
SUBJECT
DATE
TCM Programming Instruction
March 2016
Additions, Revisions, or Updates
Publication Number / Title
DDC-SVC-MAN-0140
Platform
DT12
Transmissio
n
Section Title
Programming After
Complete Transmission
Replacement
Programming After
TCM/AMT Replacement
Only
All information subject to change without notice.
03 08-16
Copyright © 2016 DETROIT DIESEL CORPORATION
Change
These are new procedures.
3
2 Programming After Complete Transmission Replacement
2
Programming After Complete Transmission Replacement
Prior to starting the programming of the unit, please ensure:
• Unit is on level ground
• Transmission air supply tank has between 827 to 896 kPa (120 to 130 psi) of air pressure
• Driveshaft is properly installed
• Erase any/all prior VIN/ESN information in DiagnosticLink ® Professional
1. Connect to the truck to program the TCM to the truck’s information.
2. Download the unit VIN/ESN information from the mainframe and select “Next” on the bottom right of the
programming screen.
3. Highlight the TCM in the upper portion of the screen and select “Update Device Software” from the choices in the
middle of the screen.
4. Highlight the software version that appears in the lower half of the window and click on the “Next” box.
NOTE: The upper half of the next window that appears contains all of the information on the reprogramming that
is about to occur.
5. Verify that the information is correct and then click on the “Start” box.
6. After programming the TCM, check for any software updates for the remaining modules and complete, if necessary.
7. Switch the ignition OFF; wait two minutes. Switch the ignition ON (key ON, engine OFF); wait two minutes. Switch
the ignition OFF; wait two minutes. Switch the ignition ON (key ON, engine OFF), then Go to step 8.
8. Complete TCM Release Lock procedure in DiagnosticLink.
9. While connected to the truck, go to Actions -> Transmission -> TCM Release Lock.
NOTE: At the bottom of the box that pops up will be a button that reads "Release Lock."
10. Click on "Release Lock." Once complete, screen will show "Successfully released transport security." Go to step 11.
11. To complete a Clutch Learn procedure while connected to the truck, go to Actions -> Transmission -> Transmission
Learn Procedure.
12. Select Learn Clutch Only from the dropdown menu at the bottom and click on “Start.”
NOTE: The TCM will then learn the clutch values.
NOTE: The vehicle needs to be on level ground when viewing or calibrating this data.
13. To complete Tilt Sensor calibration while connected to the truck, go to Service Routines and then select the Tilt Sensor
tab.
NOTE: The sensor can be recalibrated by activating the “Calibrate” button on the bottom right hand corner of the
panel. The routine only takes a few seconds to complete.
14. The service routine is a key ON, engine OFF procedure.
4
All information subject to change without notice.
Copyright © 2016 DETROIT DIESEL CORPORATION 03 08-16
03 08-16
3
Programming After TCM/AMT Replacement Only
Prior to starting the programming of the unit, please ensure:
• Unit is on level ground
• Transmission air supply tank has between 827 to 896 kPa (120 to 130 psi) of air pressure
• Driveshaft is properly installed
• Erase any and all prior VIN/ESN information in DiagnosticLink ® Professional
1. Connect to the truck to program the TCM to the truck’s information.
2. Download the unit VIN/ESN information from the mainframe and select “Next” on the bottom right of the
programming screen.
3. Highlight the TCM in the upper portion of the screen and select “Update Device Software” from the choices in the
middle of the screen.
4. Highlight the software version that appears in the lower half of the window and click on the “Next” box.
NOTE: The upper half of the next window that appears contains all the information on the reprogramming that is
about to occur.
5. Verify that the information is correct and then click on the “Start” box.
6. After programming the TCM, check for any software updates for the remaining modules and complete, if necessary.
7. Switch the ignition OFF; wait two minutes. Switch the ignition ON (key ON, engine OFF); wait two minutes. Switch
the ignition OFF; wait two minutes. Switch the ignition ON (key ON, engine OFF), then Go to step 8.
8. Complete TCM replacement procedure in DiagnosticLink. While connected to the truck, go to Actions -> Transmission
-> TCM Replacement.
9. At the bottom of the box that pops up will be a dropdown menu to select the correct transmission type. Once the correct
transmission type has been selected, click on "Set Transmission Type."
10. Click "Yes" on the warning box that pops up to start the TCM Replacement Routine.
11. Once the routine is complete, cycle the ignition key off and allow the modules to completely power down to allow the
data to be written into the TCM's memory.
12. Switch the ignition ON (key ON, engine OFF), and verify the correct transmission type in the identification window.
13. Complete transmission and Clutch Learn procedures. While connected to the truck, go to Actions -> Transmission ->
Transmission Learn Procedure.
NOTE: During the transmission learn procedure, the TCM will first learn the clutch values, then the rail, the split,
the range, and finally the gear.
14. Select Learn Transmission and Clutch from the drop down menu at the bottom and click on “Start.”
WARNING: ENGINE EXHAUST
To avoid injury from inhaling engine exhaust, always operate the engine in a well-ventilated area.
Engine exhaust is toxic.
WARNING: PERSONAL INJURY
To avoid injury before starting and running the engine, ensure the vehicle is parked on a level
surface, parking brake is set, and the wheels are blocked.
NOTE: If the engine is not started within the allocated time, the gear learn portion of the procedure will fail. If this
occurs, the engine WILL be allowed to start, however the vehicle will be immobile since gear positions were not
learned. If this occurs, simply rerun the test.
15. After the clutch values have been learned, there will be a request to start the engine to continue with the TCM learn
procedure. There is a ten-second window for the engine to start. It is important that the engine is started within this tensecond window. Please follow the prompt to start the engine from the DASH DISPLAY, not the computer.
All information subject to change without notice.
03 08-16
Copyright © 2016 DETROIT DIESEL CORPORATION
5
3 Programming After TCM/AMT Replacement Only
NOTE: While the gear learn portion of the procedure is running, there may be some rocking and jerking of the
vehicle and cab as shifts are made. Always remain in the vehicle while running the transmission learn procedure.
16. Final transmission learn procedure results will display in the information window. At this time, a command will be
given to turn the ignition OFF and wait. There needs to be an adequate amount of time with the key in the OFF position
so the TCM can power down effectively and write the learned values into memory.
17. After a successful memory write, a command will be given to cycle the ignition. Turn the ignition ON. A checkmark
will appear with the text “TCM Learn: Procedure can start”. This indicates that the learn procedure was successfully
performed.
18. Complete tilt sensor calibration. While connected to the truck, go to Service Routines and then select the Tilt Sensor
tab.
NOTE: The vehicle needs to be on level ground when viewing or calibrating this data.
19. The service routine is a Key ON, Engine OFF procedure.
20. The sensor can be recalibrated by activating the “Calibrate” button on the bottom right hand corner of the panel. The
routine only takes a few seconds to complete.
6
All information subject to change without notice.
Copyright © 2016 DETROIT DIESEL CORPORATION 03 08-16
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TSB/Document ID: 0308-16
Replacement Service Bulletin Number:
MFR Communication Date: 2016-03-08
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
MFR Component System:
MFR Component Subsystem:
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