NHTSA ID Number: 10199367
Manufacturer Communication Number: A1921212064025_1
TSB/Document Date: 2021-08-04
Summary
This bulletin contains repair instruction for when the HV battery
charges slowly.
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TSB/Document ID: A1921212064025_1
Replacement Service Bulletin Number:
MFR Communication Date: 2021-07-16
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
19 HV battery
charging is very slow, DTC P31C500 is stored in the high-voltage battery
charger
19 21 21 2064025/1 July 16, 2021.
Model(s)
Year
VIN Range
Vehicle-Specific Equipment
Audi
e-tron
quattro,
Audi
e-tron
Sportback
2021
All
Not Applicable
Condition
Customer states:
Battery charging is very slow.
After charging for 30 minutes or more the estimated charging time display changes from a normal time to an
excessively long time (for example 36 hours or more when connected to a level 2 charger or DC fast charger).
Workshop findings:
The customer's concern can be duplicated.
The following DTC may be stored High-voltage battery
charger, J1050 (address word 00C6):
DTC P31C500 (Temperature sensor coolant inlet excessive).
Technical Background
Incorrect calibration of the cooling system control valve in production can result in an excessive temperature in
the cooling system. This can affect the charging speed (among other things).
Production Solution
Improved tolerances and quality checks at the supplier.
Service
If the DTC P31C500 is stored in the high-voltage battery
charger, J1050 (address word 00C6) and the workshop
findings specified above also apply, proceed as follows to avoid repeat repairs:
1. Check the vehicle history to determine whether the DTC relating to the coolant valves are stored or have
previously been stored in the thermal management control module, J1024 (address word 00C5).
Page 1 of 3
© 2021 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi
of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
If yes, perform the output diagnosis for the specific valve that stored a DTC previously. If the values do
change during output diagnosis test mode replace the corresponding valve according to the Elsa Repair
Manual including bleeding the cooling system.
2. If there is no history of a DTC relating to the coolant valves stored in the thermal management control
module, J1024 (address word 00C5) perform the following:
Starting with coolant valve 2 (N633) and if necessary continue with coolant valve 4 (N635) and coolant
valve 3 (N634).
Perform the output diagnosis test for the valves. If the values do change during output diagnosis test
mode replace the corresponding valve according to the Elsa Repair Manual instructions including
bleeding the cooling system.
3. After completing the repair recheck the high-voltage battery
and verify that it charges at a normal rate and
that DTC P31C500 has not been set again.
Warranty
Claim Type:
110 up to 48 Months/50,000 Miles.
G10 for CPO Covered Vehicles – Verify Owner.
If the vehicle is outside any warranty, this Technical Service Bulletin is informational
only.
Service Number:
1985
Damage Code:
0040
Labor Operations: Replace coolant valve
Diagnostic Time:
Claim Comment:
9384 19XX
See SRT with
associated
operations
Coolant inspected + added
1938 3550
See SRT with
associated
operations
GFF
0150 0000
Time stated on
the diagnostic
protocol (Max 100
TU)
Road test prior to service procedure
No allowance
0 TU
Road test after service procedure
No allowance
0 TU
As per TSB #2064025/1
Page 2 of 3
© 2021 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi
of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
All warranty claims submitted for payment must be in accordance with the Audi
Warranty Policies and Procedures
Manual. Claims are subject to review or audit by Audi
Warranty.
Required Parts and Tools
Always check with your Parts Department and/or ETKA for the latest information and parts bulletins. Only
replace the actual valve that is defective.
Part Number
Part Description
Quantity
See ETKA
Coolant, Fasteners, Bolts, Nuts, and Screws as needed
per the Repair Manual
See ETKA/ELSA
4KE963375J
Coolant valve 2 (N633) (Only replace if the valve fails
testing)
01
4KE963375N
Coolant valve 4 (N635) (Only replace if the valve fails
testing)
01
4KE963375H
Coolant valve 3 (N634) (Only replace if the valve fails
testing)
01
Additional Information
All parts and service references provided in this TSB (2064025) are subject to change and/or removal.
©2021 Audi
of America, Inc. All rights reserved. Information contained in this document is based on the latest
information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi
of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in
any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites without the prior expressed written permission of the publisher.
Page 3 of 3
© 2021 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi
of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
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