NHTSA ID Number: 10198645
Manufacturer Communication Number: Bulletin 2021-4
TSB/Document Date: 2021-07-02
Summary
Trailer- Safety Recall Notice includes Dealer letter- Safety Campaign Bulletin- Owner letter. Move I 1500 Extended Trailer Spindle Weld Failure- Possible Wheel Loss On a limited number of units manufactured by Karavan Trailers.The wheel spindles were improperly welded to the axle. In some situations, this could result in a wheel loss, increasing the risk of a crash
IMPORTANT SAFETY RECALL NOTICE
565 de la Montagne Street
Valcourt (Québec) J0E 2L0
Canada
June 4, 2021
Subject: Sea-Doo Move I Extended 1500 Trailer Spindle Weld Failure - Possible Wheel
Loss
Dear Sea-Doo Dealer,
This notice is sent to you in accordance with the requirements of the National Traffic and Motor
Vehicle Safety Act (United States) and the Motor Vehicle Safety Act (Canada). BRP has
decided that a defect which relates to motor vehicle safety exists on some 2021 Sea-Doo
MOVE trailers and is conducting a safety recall.
What is the potential problem?
On a limited number of units manufactured by Karavan Trailers, the wheel spindles were
improperly welded to the axle. In some situations, this could result in a wheel loss, increasing
the risk of a crash.
Which models are involved?
A limited quantity of serial numbers of model year 2021 Sea-Doo MOVE trailers.
What will BRP do?
BRP intends to repair involved trailers, free of charge for the customer. BRP will also cover the
cost of transportation for units that need to be brought to the dealers.
For customers:
Information for all customers will be posted on its public website (www.sea-doo.com).
BRP will send a Safety Recall letter to all known registered owners. This letter urges owners to
perform an inspection before use and, if necessary, contact their authorized BRP dealer in order
to schedule an appointment to have their trailer repaired if needed.
For dealers:
BRP is publishing a Safety Campaign Bulletin.
BRP is posting this notice and attached Safety Campaign Bulletin on BOSSWeb’s Knowledge
Center (www.bossweb.brp.com).
What should you do?
Do not deliver any involved trailer that you have in stock as federal law requires you to
complete the recall service on these trailers before retail delivery.
Contact all your customers who have purchased an affected unit. You must:
o Inform them of this recall.
o Explain the required inspection to identify the batch number on the axle and ask
them to make an appointment to get their trailer repaired if needed.
o Request that they do not use the trailer until the inspection and until the
corrective action is performed, if needed.
Follow all instructions provided in the attached Safety Campaign.
Page 2
Please note that the National Traffic and Motor Vehicle Safety Act provides that each vehicle
which is subject to a recall campaign of this type must be adequately repaired within a
reasonable time after the owner has tendered it for repair. Failure to repair within sixty (60) days
after tender of a vehicle is prima facie evidence of failure to repair within a reasonable time. The
owner may be entitled to an identical or reasonably equivalent vehicle at no charge or to a
refund of the purchase price less a reasonable allowance for depreciation.
BRP prides itself on being an industry leader and providing you, as well as our customers, with
the very best information so we can collectively preserve the reputation of our products.
We apologize for any inconvenience this may have caused you or your customers.
Sincerely,
BRP Customer Services Department
If you have questions about this notice, please communicate with us:
●
By submitting a Technical Support Request/Report incident in BOSSWeb. A service
representative will communicate with you.
OR
●
1-800-361-9980
Eastern time Monday to Friday from 10:00 AM to 5:00 PM
SEA-DOO®
WARRANTY
BULLETIN
SAFETY CAMPAIGN
WARNING: All involved customers must be notified, all involved units must be corrected as per instruction herein.
Campaign no.: 2021-0006
June 4, 2021
Subject: Move I 1500 Extended Trailer Spindle Weld
Failure - Possible Wheel Loss
No.
2021-4
MODEL YEAR
MODEL
SERIAL NUMBERS
2021
Move I 1500 Extended
Trailer
Refer to campaign monitoring to validate involved
vehicle serial numbers
IMPORTANT
– When a vehicle comes in for service, always type the VIN in Knowledge Center to
check for pending campaigns or alerts.
PROBLEM
PARTS REQUIRED
On a limited number of units manufactured by
Karavan Trailers, the wheel spindles were improperly welded to the axle. In some situations, this
could result in a wheel loss, increasing the risk of
a crash.
Order parts through Karavan using the following informations. The parts will be sent free of
charge.
The trailer VIN and the axle serial number will have
to be provided to Karavan Trailers to get the replacement axle.
Contact number: 920-928-6411
Contact name: Chianna Harvey
Working hours: 8am-4:30pm CST
Contact email: [email protected]
SOLUTION
Replace axle assembly.
DESCRIPTION
PART NUMBER
QTY
1
Axle assembly
2
Spring pad
320-03380-A
U-bolt
4
0.438-14 Centerlock
hex. nut
8
Printed in Canada. (sbg2021-005 en LG)
©2021 Bombardier
Recreational Products Inc. and BRP US Inc. All rights reserved.
®™ and the BRP logo are trademarks of Bombardier
Recreational Products Inc. or its affiliates.
1/4
CORRECTIVE ACTION
Remove both wheels.
Inspection
Inspect axle tag, located in the middle of the axle
and take note the Batch number.
NOTE: The axle tag will be either a white sticker
(as shown) or a metal plate.
sbg2021-005-001
sbg2021-005-008
Remove axle assembly by removing and discarding the 4 nuts, the U-bolt and the spring pad on
each side.
TYPICAL
AFFECTED BATCH NUMBER
256
258
260
If the trailer is from one of the affected batches,
proceed to AXLE REPLACEMENT. If not, no further action is required.
In case the batch number is not visible or missing,
proceed to AXLE REPLACEMENT.
Axle Replacement
Lift and secure trailer. Trailer must be blocked off
the ground to remove all weight from the tires.
WARNING
Ensure the trailer is properly supported and
unladen.
sbg2021-005-002
2/4
2021-4
SAFETY CAMPAIGN
sbg2021-005-007
TIGHTENING TORQUE
sbg2021-005-003
The installation is the reverse of the removal procedure. However, pay attention to the following.
Ensure to position the new axle with the locating
holes downward.
0.438-14 Centerlock
hex. nut
34 N•m (25 lbf•ft)
Install both wheels. Ensure the taper of the lug
nut is facing toward the wheel. Tighten to specification in a star pattern.
sbg2021-005-011
Line up the locating hole in the axle with the centre bolt of the spring stack.
sbg2021-005-001
TIGHTENING TORQUE
Lug nuts
108 N•m (80 lbf•ft)
sbg2021-005-004
Install the new U-bolts, spring pads and 0.438-14
Centerlock hex. nuts. Tighten to specification.
SAFETY CAMPAIGN
2021-4
3/4
Defective Axle
WARRANTY
Remove the axle tag by cutting on each side of
the axle assembly. Discard remaining of the axle
assembly in compliance with the local authorities.
Submit a warranty claim using the following information.
Refer to the DEALER/DISTRIBUTOR WARRANTY
GUIDE.
Inspection Only
Product Line
PWC
Unit Model Year
2021
Campaign/Bulletin/
Description
6 / 2021-4/
Spindle weld
failure
sbg2021-005-009
Total Labor time
0.3 hour
Inspection and Repair
NOTE: A picture of the axle tag, cut from the axle
assembly must be provided with every claim. If
no pictures are included, the claim will not be processed.
Product Line
PWC
Unit Model Year
2021
Campaign/Bulletin/
Description
6 / 2021-4/
Spindle weld
failure
Total Labor time
1.0 hour
In case towing fees occur, if you need to refund
the customer, proceed as follow:
TOWING FEE REFUND PROCESS
Unit claim Type
01
Failure part number
262000291
Job code
05-00
Sub labor
262000291
NOTE: Amount without taxes. Copy of towing in-
voice is mandatory.
4/4
2021-4
SAFETY CAMPAIGN
IMPORTANT SAFETY RECALL NOTICE
This notice applies to your vehicle
565 de la Montagne Street
Valcourt (Québec) J0E 2L0
Canada
«SERNR» «MODEL_YR» «CMP_NO»
«NAME2» «NAME3» «NAME1»
«STREET»
«CITY» «REGION» «ZIP»
«COUNTRY»
June 4, 2021
Subject: Sea-Doo Move I Extended 1500 Trailer Spindle Weld Failure - Possible Wheel
Loss
Dear Sea-Doo owner,
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.
BRP has decided that a defect which relates to motor vehicle safety exists on some 2021 SeaDoo MOVE trailers.
Our records show that you own a potentially affected trailer.
What is the potential problem?
On a limited number of units manufactured by Karavan Trailers, the wheel spindles were
improperly welded to the axle. In some situations, this could result in a wheel loss, increasing
the risk of a crash.
Which models are involved?
A limited quantity of serial numbers of model year 2021 Sea-Doo MOVE trailers.
What will BRP do?
BRP will repair your trailer free of charge. The corrective action involves an inspection of the
axle batch number. If it is part of the affected batch, the axle will be replaced and transportation
of the trailer to your dealership will be paid by BRP. This service should take about one hour.
If it is not part of the affected batch, no further action will be required.
What should you do?
Do not use your trailer UNTIL the inspection or repair has been done.
Inspection:
Identify the batch number on your axle. If the batch number is NOT 256 or 258 or 260.
No further action is required and you can continue to use your trailer.
If the batch number is either 256 or 258 or 260, or if you are unable to identify the batch
number, contact your authorized BRP Sea-Doo dealer to schedule an appointment and arrange
for transportation of the trailer. The dealer will perform the safety recall.
If it is possible, send the trailer WITHOUT the PWC on it.
Page 2
Where to find the BATCH NUMBER on the axle?
What to do if you feel you have received this notice by mistake?
This notice was mailed to you according to the most current information we have available. If
any information in this notice is incorrect, please contact BRP at your earliest convenience.
If you believe that the dealer or BRP has failed or is unable to remedy the defect within a
reasonable time (60 days) or without charge, you may submit a complaint to the Administrator,
National Highway Traffic Safety Administration, 1200 New Jersey Avenue S.E. Washington,
D.C. 20590, or call the toll free Auto Safety HotLine at 1- 888-327-4236 (TTY: 1-800-424-9153),
or go to www.safercar.gov.
If you are a vehicle lessor, federal law requires that any vehicle lessor receiving this recall
notice must forward a copy of this notice to the lessee within ten days.
Page 3
Your safety and continued satisfaction with our products are a priority for us. We apologize for
any inconvenience this may cause you and remain committed to facilitate the process as much
as we can.
Thank you for your immediate attention to this matter.
Sincerely,
BRP Customer Services Department
If you have questions or need assistance, or to find the nearest authorized BRP dealer:
• Visit www.brp.com
• Or call: 1-888-272-9222
8:00 AM to 8:00 PM Eastern time 7 days a week.
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TSB/Document ID: Bulletin 2021-4
Replacement Service Bulletin Number:
MFR Communication Date: 2021-06-04
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: WHEELS
MFR Component System:
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