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NHTSA ID Number: 10198499

Manufacturer Communication Number: 918974-15

TSB/Document Date: 2021-06-28


Summary

Ground cable for front electric machine - There is a possibility that a line bracket for the ground cable for potential equalisation of the front electric machine is fitted incorrectly on the affected vehicles.


Service

Technical Information

74/15

ENU

WF49

9

WF49 - Checking Routing of Ground Cable for Front Electric Machine and Reworking if
Necessary (Workshop Campaign)
Vehicle Type:

918 Spyder

Model Year:

2015

Concerns:

Ground cable for front electric machine

Issue:

There is a possibility that a line bracket for the ground cable for potential equalisation of the
front electric machine is fitted incorrectly on the affected vehicles.
As a result, the ground cable may be touching the inner bellows on the front right drive shaft. This can
cause noises and can damage the ground cable and bellows.

Action
Required:



Check routing of ground cable for front electric machine
Depending on the result of the check, rework routing of ground cable
If the routing of the ground cable must be reworked, also check the ground cable and bellows on the
front right drive shaft for damage and replace them if necessary

Information
The vehicle must be checked for defects and damage (damage to paintwork, missing parts, etc.) each
time it is handed over, transferred or delivered. Confirmation that the vehicle is in good condition or
details of any damage to the vehicle must be documented and archived for feedback purposes.
Service Level:

The campaign must be carried out by a Service Level 2 PorscheeBay logo Dealer.
Service Level 0 PorscheeBay logo Dealers are not authorised to carry out this campaign.
In this case, please contact the nearest Service Level 2 PorscheeBay logo Dealer and arrange for the transfer of
the vehicle and implementation of the measure.
Information on invoicing for the transfer of the vehicle can be found under  Technical Information
'WF4900 Invoicing' at the end of this document.

Affected
Vehicles:

Only the vehicles assigned to the campaign (see also PIWIS Vehicle Information). This campaign affects
205 vehicles in North America.

Parts Info:

NOTE: PARTS WILL NOT BE AUTOMATICALLY ALLOCATED TO YOUR DEALERSHIP. ALL PARTS
MUSTBEORDEREDVIAAPTEC/PAV.

2016© PorscheeBay logo Cars North America, Inc.

AfterSales

Feb 25, 2016
Page 1 of 27

9

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Technical Information

74/15

Information
No parts are required for checkingrouting of ground cable for front electric machine.
Due to the expected repair rate, please do not order any parts that may be required for reworking
the routing or for replacing the ground cable and bellows until after you have checked the routing
and discovered that it is not installed correctly.
Parts required only for reworking the routing of the ground cable:
Part No.

Designation
– Use

Qty.

000.043.210.28

 Combination holder
– Ground cable on monocoque

1 ea.

900.123.033.20

 Sealing ring, A10 x 13.5
Drain plug for cooling system

1 ea.

900.123.007.30

 Sealing ring, A14 x 18
Drain plug for cooling system

1 ea.

944.573.143.01

 Desiccator
– Refrigerant circuit

1 ea.

999.507.309.02

 Speed nut, ST 4.8
– Front apron
Wheel housing liners

Optional
(as required)

N 906.271.03

 Speed nut
(same as Part No. 918.504.597.00)
– Underbody panelling
Wheel housing liners
– Front apron

Optional
(as required)

Additional parts required for replacing the ground cable and bellows:

Feb 25, 2016
Page 2 of 27

Part No.

Designation
– Use

Qty.

918.611.319.01

 Ground cable with combination holder *
– Front electric machine to monocoque

1 ea.

918.349.851.00

 Joint boot repair kit
– Front axle

1 ea.

AfterSales

2016© PorscheeBay logo Cars North America, Inc.

Service

Technical Information

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ENU

918.349.853.00

 Drive shaft repair kit
– Set of fastening parts for drive shaft

1 ea.

999.084.445.01

 Lock nut, M12 x 1.5
– Front-axle cross member to body

2 ea.

N 106.620.01

 Hexagon-head bolt, M8 x 40
– Front engine support to centre tunnel

2 ea.

999.084.656.01

 Hexagon nut, M10
– Spring strut to lower trailing arm
– Spring strut to upper mounting saddle
– Upper trailing arm to wheel carriereBay logo
– Anti-roll bar to connecting link
– Brake calliper to wheel carriereBay logo
Tie rod to wheel carriereBay logo

13 ea.

999.084.655.01

 Hexagon nut, M12 x 1.5
– Lower trailing arm to wheel carriereBay logo

1 ea.

N 911.744.01

 Multiple-tooth screw, M8 x 35
Universal joint to steering gear

1 ea.

900.123.007.30

 Sealing ring, A14 x 18
Drain plug for cooling system

1 ea.

WF49

9

* The combination holder required for securing the ground cable to the monocoque is part of Part
No. 918.611.319.01 and is already prefitted on the ground cable. The combination holder, Part No.
000.043.210.28, for replacing the ground cable does not therefore need to be ordered separately
and fitted.

The following parts are also required for each vehicle:

Vehicles without Racetrack package (I-no. 808):

999.311.502.01

 Fit bolt, M12 x 1.5
– Front-axle cross member to body

2 ea.

999.311.602.01

 Fit bolt, M10 x 1.5 x 65
– Upper trailing arm to wheel carriereBay logo

2 ea.

999.311.604.01

 Fit bolt, M10 x 1.5 x 81
- Tie rod to wheel carriereBay logo

1 ea.

2016© PorscheeBay logo Cars North America, Inc.

AfterSales

Feb 25, 2016
Page 3 of 27

9

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WF49

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Technical Information

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999.311.605.01

 Fit bolt, M10 x 1.5 x 52
– Spring strut to upper mounting saddle

2 ea.

999.311.606.01

 Fit bolt, M10 x 1.5 x 72
– Spring strut to lower trailing arm

2 ea.

or:

Materials:

Vehicles with Racetrack package (I-no. 808):

999.311.502.02

 Fit bolt, M12 x 1.5
– Front-axle cross member to body

2 ea.

999.311.602.02

 Fit bolt, M10 x 1.5 x 65
– Upper trailing arm to wheel carriereBay logo

2 ea.

999.311.604.02

 Fit bolt, M10 x 1.5 x 65
- Tie rod to wheel carriereBay logo

1 ea.

999.311.605.02

 Fit bolt, M10 x 1.5 x 52
– Spring strut to upper mounting saddle

2 ea.

999.311.606.02

 Fit bolt, M10 x 1.5 x 72
– Spring strut to lower trailing arm

2 ea.

Required materials (usually already available in the PorscheeBay logo Centre):
Part No.

Designation
– Use

Qty.

000.043.300.35

McLube Sailkote High Performance Dry Lube
– Central wheel lock

428g spraying can
(approx. 10 grams
required per vehicle)

Also required if the routing of the ground cable must be reworked:

Feb 25, 2016
Page 4 of 27

000.043.301.48

Antifreeze
– Medium/low-temperature cooling system

20-litre container
(approx. 1.5 litres
required per vehicle)

000.043.205.93

Klüberplus Gel grease
– O-rings and coolant hoses

100g tube
As much as required
(approx. 5 grams
required per vehicle)

AfterSales

2016© PorscheeBay logo Cars North America, Inc.

Service

Technical Information
000.043.204.68

74/15
Klüber Syntheso Glep grease
– O-rings for cooling system

ENU

WF49

9

50g tube
As much as required
(approx. 5 grams
required per vehicle)

Also required if ground cable and bellows must be replaced:

Tools:









000.043.302.72

Pfinder AP14/4 protective wax
– Threaded joint securing trailing arm to wheel
carriereBay logo

100g tube
(approx. 5 grams
required per vehicle)

000.043.301.48

Antifreeze
– High-temperature cooling system

20-litre container
(approx. 1.0 litre also
required per vehicle)

000.043.110.02

Castrol Optitemp HT1LF grease
– Constant-velocity joint on wheel side
– Tripod joint on transmission side

100g tube
(approx.
235 g required per
vehicle:
– approx. 105 g on
wheel side
– approx. 130 g on
transmission side)

9002 - Lifting platform holders
9453 - Access ramps
9454 - Strapping belts
9003 - Socket wrench for central wheel lock
9004 - Socket wrench for central wheel lock cover
Torque wrench, 150 – 800 Nm (111 – 592 ftlb.), e.g. V.A.G 1601 - Torque wrench, 150 - 800
Nm (111 - 592 ftlb.)
Torque wrench, 6 – 50 Nm (4.5 – 37 ftlb.), e.g. V.A.G 1331 - Torque wrench, 6-50 Nm (4.5-37
ftlb.)
Torque wrench, 2 – 10 Nm (1.5 – 7.5 ftlb.), e.g. V.A.G 1783 - Torque wrench, 2-10 Nm (1.5-7.5
ftlb.)
Hand lamp or pocket lamp

Additional tools required for reworking routing of ground cable:


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TSB/Document ID: 918974-15

Replacement Service Bulletin Number:

MFR Communication Date: 2016-02-25

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ELECTRICAL SYSTEM

MFR Component System:

MFR Component Subsystem:


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