NHTSA ID Number: 10198499
Manufacturer Communication Number: 918974-15
TSB/Document Date: 2021-06-28
Summary
Ground cable for front electric machine - There is a possibility that a line bracket for the ground cable for potential equalisation of the front electric machine is fitted incorrectly on the affected vehicles.
Service
Technical Information
74/15
ENU
WF49
9
WF49 - Checking Routing of Ground Cable for Front Electric Machine and Reworking if
Necessary (Workshop Campaign)
Vehicle Type:
918 Spyder
Model Year:
2015
Concerns:
Ground cable for front electric machine
Issue:
There is a possibility that a line bracket for the ground cable for potential equalisation of the
front electric machine is fitted incorrectly on the affected vehicles.
As a result, the ground cable may be touching the inner bellows on the front right drive shaft. This can
cause noises and can damage the ground cable and bellows.
Action
Required:
•
•
•
Check routing of ground cable for front electric machine
Depending on the result of the check, rework routing of ground cable
If the routing of the ground cable must be reworked, also check the ground cable and bellows on the
front right drive shaft for damage and replace them if necessary
Information
The vehicle must be checked for defects and damage (damage to paintwork, missing parts, etc.) each
time it is handed over, transferred or delivered. Confirmation that the vehicle is in good condition or
details of any damage to the vehicle must be documented and archived for feedback purposes.
Service Level:
The campaign must be carried out by a Service Level 2 Porsche
Dealer.
Service Level 0 Porsche
Dealers are not authorised to carry out this campaign.
In this case, please contact the nearest Service Level 2 Porsche
Dealer and arrange for the transfer of
the vehicle and implementation of the measure.
Information on invoicing for the transfer of the vehicle can be found under Technical Information
'WF4900 Invoicing' at the end of this document.
Affected
Vehicles:
Only the vehicles assigned to the campaign (see also PIWIS Vehicle Information). This campaign affects
205 vehicles in North America.
Parts Info:
NOTE: PARTS WILL NOT BE AUTOMATICALLY ALLOCATED TO YOUR DEALERSHIP. ALL PARTS
MUSTBEORDEREDVIAAPTEC/PAV.
2016© Porsche
Cars North America, Inc.
AfterSales
Feb 25, 2016
Page 1 of 27
9
Service
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Technical Information
74/15
Information
No parts are required for checkingrouting of ground cable for front electric machine.
Due to the expected repair rate, please do not order any parts that may be required for reworking
the routing or for replacing the ground cable and bellows until after you have checked the routing
and discovered that it is not installed correctly.
Parts required only for reworking the routing of the ground cable:
Part No.
Designation
– Use
Qty.
000.043.210.28
Combination holder
– Ground cable on monocoque
1 ea.
900.123.033.20
Sealing ring, A10 x 13.5
– Drain plug for cooling system
1 ea.
900.123.007.30
Sealing ring, A14 x 18
– Drain plug for cooling system
1 ea.
944.573.143.01
Desiccator
– Refrigerant circuit
1 ea.
999.507.309.02
Speed nut, ST 4.8
– Front apron
– Wheel housing liners
Optional
(as required)
N 906.271.03
Speed nut
(same as Part No. 918.504.597.00)
– Underbody panelling
– Wheel housing liners
– Front apron
Optional
(as required)
Additional parts required for replacing the ground cable and bellows:
Feb 25, 2016
Page 2 of 27
Part No.
Designation
– Use
Qty.
918.611.319.01
Ground cable with combination holder *
– Front electric machine to monocoque
1 ea.
918.349.851.00
Joint boot repair kit
– Front axle
1 ea.
AfterSales
2016© Porsche
Cars North America, Inc.
Service
Technical Information
74/15
ENU
918.349.853.00
Drive shaft repair kit
– Set of fastening parts for drive shaft
1 ea.
999.084.445.01
Lock nut, M12 x 1.5
– Front-axle cross member to body
2 ea.
N 106.620.01
Hexagon-head bolt, M8 x 40
– Front engine support to centre tunnel
2 ea.
999.084.656.01
Hexagon nut, M10
– Spring strut to lower trailing arm
– Spring strut to upper mounting saddle
– Upper trailing arm to wheel carrier![]()
– Anti-roll bar to connecting link
– Brake calliper to wheel carrier![]()
– Tie rod to wheel carrier![]()
13 ea.
999.084.655.01
Hexagon nut, M12 x 1.5
– Lower trailing arm to wheel carrier![]()
1 ea.
N 911.744.01
Multiple-tooth screw, M8 x 35
– Universal joint to steering gear
1 ea.
900.123.007.30
Sealing ring, A14 x 18
– Drain plug for cooling system
1 ea.
WF49
9
* The combination holder required for securing the ground cable to the monocoque is part of Part
No. 918.611.319.01 and is already prefitted on the ground cable. The combination holder, Part No.
000.043.210.28, for replacing the ground cable does not therefore need to be ordered separately
and fitted.
The following parts are also required for each vehicle:
•
Vehicles without Racetrack package (I-no. 808):
999.311.502.01
Fit bolt, M12 x 1.5
– Front-axle cross member to body
2 ea.
999.311.602.01
Fit bolt, M10 x 1.5 x 65
– Upper trailing arm to wheel carrier![]()
2 ea.
999.311.604.01
Fit bolt, M10 x 1.5 x 81
- Tie rod to wheel carrier![]()
1 ea.
2016© Porsche
Cars North America, Inc.
AfterSales
Feb 25, 2016
Page 3 of 27
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Technical Information
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999.311.605.01
Fit bolt, M10 x 1.5 x 52
– Spring strut to upper mounting saddle
2 ea.
999.311.606.01
Fit bolt, M10 x 1.5 x 72
– Spring strut to lower trailing arm
2 ea.
or:
•
Materials:
Vehicles with Racetrack package (I-no. 808):
999.311.502.02
Fit bolt, M12 x 1.5
– Front-axle cross member to body
2 ea.
999.311.602.02
Fit bolt, M10 x 1.5 x 65
– Upper trailing arm to wheel carrier![]()
2 ea.
999.311.604.02
Fit bolt, M10 x 1.5 x 65
- Tie rod to wheel carrier![]()
1 ea.
999.311.605.02
Fit bolt, M10 x 1.5 x 52
– Spring strut to upper mounting saddle
2 ea.
999.311.606.02
Fit bolt, M10 x 1.5 x 72
– Spring strut to lower trailing arm
2 ea.
Required materials (usually already available in the Porsche
Centre):
Part No.
Designation
– Use
Qty.
000.043.300.35
McLube Sailkote High Performance Dry Lube
– Central wheel lock
428g spraying can
(approx. 10 grams
required per vehicle)
Also required if the routing of the ground cable must be reworked:
Feb 25, 2016
Page 4 of 27
000.043.301.48
Antifreeze
– Medium/low-temperature cooling system
20-litre container
(approx. 1.5 litres
required per vehicle)
000.043.205.93
Klüberplus Gel grease
– O-rings and coolant hoses
100g tube
As much as required
(approx. 5 grams
required per vehicle)
AfterSales
2016© Porsche
Cars North America, Inc.
Service
Technical Information
000.043.204.68
74/15
Klüber Syntheso Glep grease
– O-rings for cooling system
ENU
WF49
9
50g tube
As much as required
(approx. 5 grams
required per vehicle)
Also required if ground cable and bellows must be replaced:
Tools:
•
•
•
•
•
•
•
•
•
000.043.302.72
Pfinder AP14/4 protective wax
– Threaded joint securing trailing arm to wheel
carrier![]()
100g tube
(approx. 5 grams
required per vehicle)
000.043.301.48
Antifreeze
– High-temperature cooling system
20-litre container
(approx. 1.0 litre also
required per vehicle)
000.043.110.02
Castrol Optitemp HT1LF grease
– Constant-velocity joint on wheel side
– Tripod joint on transmission side
100g tube
(approx.
235 g required per
vehicle:
– approx. 105 g on
wheel side
– approx. 130 g on
transmission side)
9002 - Lifting platform holders
9453 - Access ramps
9454 - Strapping belts
9003 - Socket wrench for central wheel lock
9004 - Socket wrench for central wheel lock cover
Torque wrench, 150 – 800 Nm (111 – 592 ftlb.), e.g. V.A.G 1601 - Torque wrench, 150 - 800
Nm (111 - 592 ftlb.)
Torque wrench, 6 – 50 Nm (4.5 – 37 ftlb.), e.g. V.A.G 1331 - Torque wrench, 6-50 Nm (4.5-37
ftlb.)
Torque wrench, 2 – 10 Nm (1.5 – 7.5 ftlb.), e.g. V.A.G 1783 - Torque wrench, 2-10 Nm (1.5-7.5
ftlb.)
Hand lamp or pocket lamp
Additional tools required for reworking routing of ground cable:
•
•
•
•
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TSB/Document ID: 918974-15
Replacement Service Bulletin Number:
MFR Communication Date: 2016-02-25
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
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