NHTSA ID Number: 10194792
Manufacturer Communication Number: No. 18-20
TSB/Document Date: 2021-06-02
Summary
Installation and conversion instructions for installing a sports exhaust system on the Panamera.
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TSB/Document ID: No. 18-20
Replacement Service Bulletin Number:
MFR Communication Date: 2021-05-19
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
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Installation and Conversion Instructions
Panamera (971)
18/20
ENU
2601
2
Sports Exhaust System - Silver (0P8)/Black (0P9)
Revision:
This bulletin replaces bulletin Group 2 18/20, dated February 18, 2021.
Model Year:
As of 2021
Vehicle Type:
Panamera/Panamera 4 including related Executive and Sport Turismo variants
Engine Type:
CSZ (basic engine) = V6 / 2.9 liter with 243 kW (330 hp)
•
Restrictions:
CSZB with performance class D0D = 243 kW (330 hp)
NOT approved for Panamera Executive vehicles!
ONLY Panamera 4 Executive
Information:
Retrofitting
Figure 1
Note:
With the sports exhaust system, the signal for activating the flaps in the rear silencers comes from the
respective current map in the DME control unit. The driving status and accelerator pedal position, for
example, are decisive factors.
The sports exhaust system can be switched on and off separately using the Porsche
Communication
Management system (PCM Figure 1). To do this, select the menu "Car", then "Drive" and then "Sports
exhaust system".
The sports exhaust system is also active in the "SPORT" or "SPORT PLUS" driving modes.
Tequipment
May 19, 2021
Page 1 of 21
2
Panamera (971)
2601
ENU
18/20
Installation and Conversion Instructions
The engine power and exhaust behavior of the vehicle are not affected.
The sports exhaust system is also available straight from the factory for new vehicles by requesting
optional equipment "0P8 – Sports exhaust system (Brushed stainless steel tailpipe)" or "0P9 – Sports
exhaust system (Black chrome-plated look tailpipe)".
Parts Info:
ONLY vehicles with a short wheelbase (0E1):
971.044.231.A
971.044.231.B
Sports exhaust system – Tailpipe in Silver chrome-plated look,
set
Sports exhaust system – Tailpipe in Black chrome-plated look,
set
ONLY Panamera 4 Executive (0E2) with exhaust concept LEV3 (7CE):
971.044.231.C
971.044.231.D
Sports exhaust system – Tailpipe in Silver chrome-plated look,
set
Sports exhaust system – Tailpipe in Black chrome-plated look,
set
Parts list:
Figure 2
May 19, 2021
Page 2 of 21
Tequipment
Installation and Conversion Instructions
Panamera (971)
18/20
ENU
2601
2
955.111.108.30
2x
Clamp, ∅ 70 (front silencer/catalytic converter) Figure 2 -1-
971.253.209.CK1
1x
Front silencer assembly (0E1) Figure 2 -2-
971.253.209.CL1
1x
Front silencer assembly (0E2, not shown)
958.111.220.10
2x
N .910.793.01
10 x
971.253.607.AY
1x
Clamping sleeve, ∅ 65 x 88 (front silencer/rear silencer) Figure
2 -3Hexagon-head bolt, M8 x 16 (exhaust system and connecting strut)
Figure 2 -4Rear silencer ASSY, left Figure 2 -5-
971.253.608.AY
1x
Rear silencer ASSY, right Figure 2 -6-
N .903.425.02
4x
Speed nut, M6 x 19.5 x 18 – VW602 49 Figure 2 -7-
999.073.594.01
4x
Lens-head screw, M6 x 12 PA Figure 2 -8-
— — —1
1x
Sports tailpipe, silver chrome-plated, outer left Figure 2 -9-
— — —1
1x
Sports tailpipe, silver chrome-plated, inner left Figure 2 -10-
— — —1
1x
Sports tailpipe, silver chrome-plated, inner right Figure 2 -11-
— — —1
1x
Sports tailpipe, silver chrome-plated, outer right Figure 2 -12-
— — —1
1x
Sports tailpipe, black chrome-plated, outer left (not shown)
— — —1
1x
Sports tailpipe, black chrome-plated, inner left (not shown)
— — —1
1x
Sports tailpipe, black chrome-plated, inner right (not shown)
— — —1
1x
Sports tailpipe, black chrome-plated, outer right (not shown)
971.907.159.AJ
1x
Engine noise control unit Figure 2 -13-
4H0.907.601.E
1x
Engine noise pulse sender Figure 2 -14-
N .908.877.03
3x
M6 hexagon nut, self-locking Figure 2 -15-
971.044.211
1x
999.513.052.40
15 x
Wire harness assembly for engine noise control unit/pulse sender –
Left-hand drive (LHD) vehicle Figure 2 -16Tie-wrap, 4.8 x 188 (not shown)
999.650.398.12
3x
Cable shoe (ring eyelet), A6-1 (not shown)
1
ONLY contained in respective set!
Information
ONLY in the event of repairs/replacement:
Items WITHOUT a part number in the parts list can be found/ordered from the Porsche
Electronic Parts
Catalog = PET.
Check model year and vehicle equipment (I-no.) in the standard catalog!
Materials:
000.043.172.00
1x
Sealing cord
———
1x
Commercially available rust solvent, e.g. WD40
———
1x
Wrapping tape (commercially available)
———
2x
Auxiliary line (Tekalan or Teflon hose) approx. 1,500 mm long
Tequipment
May 19, 2021
Page 3 of 21
2
Panamera (971)
2601
Tools:
Assembly:
ENU
Installation and Conversion Instructions
18/20
Nr.90 Pos.1 - Torque wrench
VAS 1978/1A Crimping pliers
Nr.166 - Chain-type pipe cutters
Nr.166-1 - Ratchet-type pipe cutters
VAS 6780 Body saw
Nr.155 Pos.1 - Press-out tool set
9900 - PIWIS Tester 3
VAS 6931 Transmission and engine jack
VAS 5908 Battery charger 90A
1
Preparatory work
1.1
Drive the vehicle onto a lifting platform. Workshop Manual '4X00IN Lifting the vehicle'
1.2
Connect battery charger 90A. Workshop Manual '2X00IN Battery trickle charging'
1.3
Remove cowl panel cover. Workshop Manual '508719 Removing and installing cowl panel
cover'
1.4
Remove wiper motor with linkage. Workshop Manual '921919 Removing and installing
wiper linkage'
1.5
Remove cover under dashboard.
Workshop Manual '702219 Removing and
installing cover under dashboard'
1
2
3
1.5.1
– Dashboard cover
– Inner door sill trim (front)
– Diagnostic socket
LHD vehicles: ONLY left side (
Figure 5 -1-)
1.5.2
1.6
Remove (front) inner door sill trim.
Workshop Manual '680519 Removing and
installing (front) inner door sill trim'
1.6.1
May 19, 2021
Page 4 of 21
LHD vehicles: ONLY left side ( Figure 5 -2-)
Tequipment
Figure 5
Installation and Conversion Instructions
1.7
2
Panamera (971)
18/20
ENU
2601
2
Remove diagnostic socket (under dashboard
Figure 6).
1.7.1
Press locking lugs (4 x) on diagnostic socket at the same time (
Figure 6 -A-).
1.7.2
Pull diagnostic socket forward out
of the dashboard retaining frame
and remove it ( Figure 6 -B-).
Install engine noise control unit and pulse sender
Figure 6
– Installation positions on LHD vehicle ( Figure 7
-A-)
A
1
2
2.1
– LHD vehicle
– Engine noise pulse sender
– Engine noise control unit
Position engine noise control unit on M6 studs
(2 x) in the plenum panel and secure with two
M6 hexagon nuts (2 x) ( Figure 7).
Tightening torque 5 Nm (3.5 ftlb.)
+/-0.75 Nm (+/-0.4 ftlb.)
2.2
Figure 7
Guide pin on underside of engine noise pulse
sender into the bore on the holder in the plenum panel. Secure engine noise pulse sender,
facing the windscreen, with an M6 hexagon nut (1 x) in the plenum panel holder ( Figure
7).
Tightening torque 5 Nm (3.5 ftlb.) +/-0.75 Nm (+/-0.4 ftlb.)
NOTICE
Incorrect line routing
•
Risk of damage to lines and hoses
•
Malfunction and fault memory entry on control unit
Avoid small bending radii when routing lines.
File down edges and burrs in the routing area or mask them with adhesive tape.
Maintain a sufficient distance from components exposed to high temperatures while driving.
Tequipment
May 19, 2021
Page 5 of 21
2
Panamera (971)
2601
ENU
Installation and Conversion Instructions
18/20
2.3
Route electric wire harness in the plenum panel to the passenger compartment.
Electric wire harness connections ( Figure
8):
1
2
3
4
5
– Engine noise pulse sender
connector (2-pin)
– Engine noise control unit connector
(6-pin)
– Cable shoe (ring eyelet), A6 (ground)
– Double connector lines (power
supply)
– 2-pin connector (CAN bus)
Figure 8
2.3.1
Connect electric plug connections
for engine noise pulse sender
(2-pin) and for engine noise control
unit (6-pin) ( Figure 9).
1
2
3
4
A
B
– Engine noise pulse sender
– Pulse sender holder
– Line for engine noise pulse
sender
– Engine noise control unit
– incorrect line routing
– correct line routing
Information
Check that the electric line for the
plug connection for the engine
noise pulse sender is routed
correctly.
•
•
May 19, 2021
Page 6 of 21
Figure 9
The line must NOT be touching the engine noise pulse sender holder (on the
body side)!
Route the line differently if necessary and use a tie-wrap to secure the line
to existing lines or holders without tensile stress and so that no chafing or
rattling occurs.
Tequipment
Installation and Conversion Instructions
2.3.2
Panamera (971)
18/20
ENU
2601
2
Route electric wire harness as follows to the passenger compartment:
LHD vehicle ( Figure 10):
1
2
3
4
5
6
–
–
–
–
–
–
Pulse sender
Control unit
Electric wire harness
Dome strut
Brake booster
Grommet on bulkhead (left
side)
Pulse sender → control unit →
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