NHTSA ID Number: 10193091
Manufacturer Communication Number: TSB_ELE240
TSB/Document Date: 2021-05-19
Summary
TECHNICAL SERVICE BULLETIN: SERVICE ACTION: FRONT CAMERA LOGIC IMPROVEMENT FOR DTC 160649 (SA475) - This bulletin provides the procedure to update the software logic of the Front Camera system on some 2021MY Rio (SC) vehicles produced from December 22, 2020 through March 29, 2021 to correct an out-of range fault signal that will disable the supplemental Forward Collison Avoidance (FCA
), if equipped, Lane Departure Warning (LDW), Lane Following Assist (LFA), Lane Keep Assist (LKA), Driver Attention Warning (DAW) and High Beam Assist (HBA) systems.
GROUP
ELE
MODEL
2021MY
Rio (SC)
NUMBER
240
DATE
May 2021
TECHNICAL SERVICE BULLETIN
SUBJECT:
SERVICE ACTION: FRONT CAMERA
LOGIC IMPROVEMENT FOR DTC 160649 (SA475)
This bulletin provides the procedure to update the software logic of the Front Camera system on
some 2021MY Rio (SC) vehicles produced from December 22, 2020 through March 29, 2021 to
correct an out-of range fault signal that will disable the supplemental Forward Collison
Avoidance (FCA), if equipped, Lane Departure Warning (LDW), Lane Following Assist (LFA),
Lane Keep Assist (LKA), Driver Attention Warning (DAW) and High Beam Assist (HBA)
systems. If this occurs, several warning messages/lights may display/turn ON and a chime
sound are generated to ensure the customer is aware of the malfunction related to DTC
C160649. This out-of-range fault signal does not affect the vehicle’s steering or braking
functions. To correct this concern, apply the improved logic to the Front Camera (FR CMR)
system using the KDS ECU Upgrade function as described in this bulletin. For confirmation that
the latest reflash has been applied to a vehicle you are working on, verify the ROM ID using the
table on page 2 of this bulletin. Before conducting the procedure, verify that the vehicle is
included in the list of affected VINs.
DTC Description:
C160649 Internal Failure (software error)
Master
Warning
Indicator
High
Beam
Assist
NOTICE
A Service Action is a repair program without customer notification that is performed
during the warranty period. Any dealer requesting to perform this repair outside the
warranty period will require DPSM approval.
Repair status for a VIN is provided on WebDCS (Service → Warranty Coverage →
Warranty Coverage Inquiry → Campaign Information). Not completed Recall / Service
Action reports are available on WebDCS (Consumer Affairs → Not Completed Recall
→ Recall VIN → Select Report), which includes a list of affected vehicles.
This issue number is SA475.
Printed TSB copy is for reference only; information may be updated at any time.
Always refer to KGIS for the latest information.
Circulate To:
X General Manager
X Service Advisors
X Technicians
X Service Manager
X Parts Manager
X Body Shop Manager Fleet Repair
Page 2 of 7
SERVICE ACTION: FRONT CAMERA
LOGIC IMPROVEMENT FOR DTC 160649 (SA475)
SUBJECT:
ECU Upgrade Procedure:
To correct this condition, the ECU should be reprogrammed using the KDS
download, as described in this bulletin.
Upgrade Event Name
552. SC FRONT CAMERA (LKA/LFA) DTC JUDGMENT LOGIC IMPROVEMENT (C1606)
NOTICE
•
Confirm a fully charged battery with 12.3 volts or higher is necessary or the use
of a fully charged jump starter box connected to the battery.
Ensure the KDS GDS is sufficiently charged at 60% or higher prior to reflash.
All ECU upgrades must be done with the ignition key in the ‘ON’ position unless
otherwise stated.
Be careful not to disconnect the VCI-II connected to the vehicle during the ECU
upgrade procedure.
DO NOT start the engine during ECU upgrade.
DO NOT turn the ignition key ‘OFF’ or interrupt the power supply during ECU
upgrade.
When the ECU upgrade is completed, turn the ignition ‘OFF’ and wait 10 seconds
before starting the engine.
ONLY use approved ECU upgrade software designated for the correct
application.
•
•
•
•
•
•
•
IMPORTANT
It is recommended to ALWAYS check the Electronic Parts Catalog (EPC) to locate
the ECU Part Number respective to Auto/Manual Mode ROM IDs. DO NOT reference
the parts label affixed to the ECU.
NOTICE
Before attempting an ECU upgrade on any Kia model, make sure to first determine
whether the applicable model is equipped with an immobilizer
security system.
Failure to follow proper procedures may cause the PCM to become inoperative after
the upgrade and any claims associated with this repair may be subject to
chargeback.
ROM ID INFORMATION TABLE:
Upgrade Event #552
Model
System
SC
FR_CMR
IMMO
Yes
ECU P/No.
Previous
New
99211 H8010
99211 H8020
ROM ID
Previous
New
1.06
1.00
To verify the vehicle is affected, be sure to check the Calibration Identification of the vehicle's ECM ROM
ID and reference the Information Table as necessary.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SA475 Rio (SC) May 2021
Page 3 of 7
SERVICE ACTION: FRONT CAMERA
LOGIC IMPROVEMENT FOR DTC 160649 (SA475)
SUBJECT:
NOTICE
Prior to performing the ECU upgrade, be sure to check that the KDS is fully charged.
1. Connect the VCI-II to the OBD-II
connector, located under the driver’s side
of the instrument panel.
NOTICE
The ECU upgrade function on
KDS operates wirelessly. It is
not necessary to perform the
upgrade via USB cable.
2. With the ignition ON, turn ON the KDS
tablet. Select KDS from the home
screen.
3. Confirm communication with VCI (A) and
then configure the vehicle (B) using the
AUTO VIN (C) feature.
B
A
C
4. Select ECU Upgrade.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SA475 Rio (SC) May 2021
Page 4 of 7
SUBJECT:
SERVICE ACTION: FRONT CAMERA
LOGIC IMPROVEMENT FOR DTC 160649 (SA475)
5. The KDS will check the server for
recently uploaded Events and then
automatically download Upgrade Event
#552.
NOTICE
The vehicle must be identified in
Vehicle Selection to download
an Event for that vehicle.
KDS
screenshot
shown
above
is
for
demonstration purposes only. Events shown in
screenshot are not applicable to this bulletin.
6. Select Auto Mode.
CAUTION
Do NOT attempt to perform a
Manual Mode upgrade UNLESS
Auto Mode fails. Always follow
the instructions given on the
KDS in either Auto or Manual
mode.
7. Select the FR_CMR system under the
System selection menu.
D
Touch ID Check (D) and confirm that the
latest update is available.
Select Upgrade Event #552, and select
Upgrade to continue.
8. The ECU upgrade will begin and the
progress of the upgrade will appear on
the bar graph. Upgrade part (1/2) (E) will
download the upgrade event to the VCIII. Upgrade part (2/2) (F) will upgrade the
ECU.
CAUTION
E
F
Do not touch the system
buttons (like ‘Back’, ‘Home’,
‘etc.’) while performing ECU
Upgrade.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SA475 Rio (SC) May 2021
Page 5 of 7
SUBJECT:
SERVICE ACTION: FRONT CAMERA
LOGIC IMPROVEMENT FOR DTC 160649 (SA475)
9. If a “Communication Fail” screen
appears, verify that the VCI-II and KDS
are communicating properly. Touch OK
and restart the procedure from step 4.
NOTICE
If an error notice continues to
appear or if the upgrade cannot
be
performed,
DO
NOT
disconnect
the
KDS/VCI-II.
Contact GIT America Help Desk
at (888) 542-4371 or Techline.
1 When instructed on the KDS, turn the
0. ignition OFF for ten (10) seconds then
back on. Touch OK to continue.
1 Once the upgrade is complete, touch OK
1. to finalize the procedure.
1 When prompted, select YES to check for
2. Diagnostic Trouble Codes (DTC) and
erase any DTCs stored such as EPS,
ESC, and TPMS that may have been set
during the upgrade.
1 Start the engine to confirm proper
3. operation of the vehicle.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SA475 Rio (SC) May 2021
Page 6 of 7
SUBJECT:
SERVICE ACTION: FRONT CAMERA
LOGIC IMPROVEMENT FOR DTC 160649 (SA475)
Manual Upgrade Procedure:
NOTICE
The manual upgrade should ONLY be performed if the automatic upgrade fails.
If the automatic upgrade fails, turn the ignition OFF for about 10 seconds then place
it back in the ON position to reset the control unit BEFORE performing manual
upgrade.
See table below for Manual Mode passwords.
Manual Mode ECU Upgrade Passwords
Menu
Password
SC FR_CMR : 99211-H8010
0108
1. Within the ECU Upgrade screen displayed, select Manual Mode.
2. Select the Engine system under the System selection menu. Select Upgrade Event
#552 and select Upgrade to continue.
3. Select the appropriate control unit part number with reference to the ROM ID Information
Table on page 2, and select OK.
4. Enter the appropriate password from the Manual Mode password table above and select
OK.
5. The upgrade will begin and the progress of the upgrade will appear on the bar graph.
6. When instructed on the KDS, turn the ignition OFF for ten (10) seconds then back on.
Touch OK to continue.
7. Once the upgrade is complete, touch OK to finalize the procedure.
8. When prompted, select YES to check for Diagnostic Trouble Codes (DTC) and erase any
DTCs stored such as EPS, ESC, and TPMS that may have been set during the upgrade.
9. Start the engine to confirm proper operation of the vehicle.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SA475 Rio (SC) May 2021
Page 7 of 7
SUBJECT:
SERVICE ACTION: FRONT CAMERA
LOGIC IMPROVEMENT FOR DTC 160649 (SA475)
AFFECTED VEHICLE RANGE:
Model
Production Date Range
Rio (SC)
December 22, 2020 to March 29, 2021
WARRANTY INFORMATION:
N Code: N99 C Code: C99
Claim
Type
Causal P/N
Qty.
Repair
Description
Labor Op
Code
Op
Time
Replacement
P/N
Qty.
V
99211 H8010
0
(SA475)
Front Camera Logic
Improvement
210M06R0
0.3
M/H
N/A
0
NOTICE
VIN inquiry data for this repair is provided for tracking purposes only. Kia retailers
should reference SA475 when accessing the WebDCS system.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SA475 Rio (SC) May 2021
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TSB/Document ID: TSB_ELE240
Replacement Service Bulletin Number:
MFR Communication Date: 2021-05-11
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
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