NHTSA ID Number: 10190963
Manufacturer Communication Number: HTB2012
TSB/Document Date: 2021-04-26
Summary
Husqvarna Motorcycles North America, Inc. has decided that a defect which relates to motor vehicle safety exists with the motorcycle models and years listed above in which the fuel may seep or leak from the fuel level sensor mounting area and fuel pump mounting area. To ensure the highest level of safety, performance, reliability and customer satisfaction, it is necessary to install a newly developed fuel tank that has an increased wall thickness along with new gaskets for the fuel level sensor, fuel pump, and fuel tank insert on all affected models. The new fuel tank with thicker walls has an improved sealing behavior.
Husqvarna Motorcycles North America, Inc.
30100 Technology Drive | Murrieta, CA 92563
1119 Milan Ave. | Amherst, OH 44001
Dealer Services Department
T + 1/ 855/ 282-1054
F + 1/ 440/ 985-3060
W www.husqvarna-motorcycles.com
HUSQVARNA TECHNICAL BULLETIN HTB2012
JULY 2, 2020
*RECALL - REMEDY NOTICE*
RESUME VEHICLE SALES AFTER THE REMEDY REPAIR
HAS BEEN PERFORMED
FUEL TANK REPLACEMENT - REMEDY REPAIR FOR FUEL
SEEPAGE AT THE FUEL LEVEL SENSOR MOUNTING AREA
AND FUEL PUMP MOUNTING AREA
AFFECTED MODELS:
2018, 2019, 2020 – VITPILEN 701
2019, 2020 – SVARTPILEN 701
RESTRICTIONS: AFFECTED MODELS ARE LINKED BY VIN IN
HUSQVARNA DEALER.NET
THIS MODIFICATION HAS TOP PRIORITY AND MUST BE PERFORMED
IMMEDIATELY TO ENSURE CUSTOMER SAFETY
INITIAL INFORMATION:
Husqvarna Motorcycles North America, Inc. had published a prior Technical Bulletin (HTB2011) that informed
you to stop the sale of the SVARTPILEN 701 and VITPILEN 701 motorcycles listed above due to the possibility
of fuel seepage or leakage from the fuel level sensor mounting area and the fuel pump mounting area.
HTB2011 informed you that the fuel leak occurrence was being investigated and that a remedy was in the
process of being determined.
The remedy for this recall is now available and following are the details on how it
must be performed.
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Husqvarna Motorcycles North America, Inc. has decided that a defect which relates to motor vehicle safety
exists with the motorcycle models and years listed above in which the fuel may seep or leak from the fuel level
sensor mounting area and fuel pump mounting area. To ensure the highest level of safety, performance,
reliability and customer satisfaction, it is necessary to install a newly developed fuel tank that has an increased
wall thickness along with new gaskets for the fuel level sensor, fuel pump, and fuel tank insert on all affected
models. The new fuel tank with thicker walls has an improved sealing behavior.
The stop sale has been lifted and affected SVARTPILEN 701 and VITPILEN 701 motorcycles can be sold
to retail customers again only after the remedy repair has been performed.
COPYRIGHT NOTICE
The user acknowledges that all components of this technical information are Husqvarna’s and/or third parties’ copyright protected property. Alteration, assignment,
distribution and reproduction are forbidden.
LIMITATION OF LIABILITY
The information included in or available through this technical information may include inaccuracies or errors. In no event shall Husqvarna and/or its suppliers be
liable for any damages whatsoever, arising out of or in connection with the use of this technical information. Please always refer to the Husqvarna owners and repair
manuals for proper instructions or contact the Husqvarna Dealer Services Department. ©2020 Husqvarna Motorcycles North America, Inc. – All rights reserved
Page 1 of 16
Husqvarna Motorcycles North America, Inc.
30100 Technology Drive | Murrieta, CA 92563
1119 Milan Ave. | Amherst, OH 44001
Dealer Services Department
T + 1/ 855/ 282-1054
F + 1/ 440/ 985-3060
W www.husqvarna-motorcycles.com
HUSQVARNA TECHNICAL BULLETIN HTB2012
JULY 2, 2020
It has been determined that on affected units during operation there is a possibility of the fuel tank leaking from
the fuel level sensor mounting area and the fuel pump mounting area.
In extreme cases this could result in the possibility of a fuel leak which may result in damage or possible fire,
which could cause injury or death to the rider or others. The cause of the defect is due to the unevenness that
may occur on the sealing surfaces in the area of the fuel pump and fuel level sensor during the vehicles life
cycle. If unevenness occurs it does not allow for proper sealing between the fuel level sensor mounting area
and fuel pump mounting area. To remedy this defect, a new fuel tank has been developed to install on the
motorcycle to prevent fuel leakage. The new fuel tank has an increased wall thickness to prevent unevenness
and improve sealing behavior. The increased wall thickness reduces the tank volume by approximately 0.8
liters. The total fuel tank capacity of the new fuel tank is approximately 11.2 liters.
Husqvarna Motorcycles is notifying all registered owners of affected SVARTPILEN 701 and VITPILEN 701
motorcycles by mail. A copy of the customer letter is included in this bulletin. The customer should take the
letter along with the affected motorcycle to an authorized Husqvarna Motorcycles Dealer to have the new fuel
tank installed along with new gaskets for the fuel level sensor, fuel pump, and fuel tank insert. After the fuel
tank is replaced a new flash file must also be flashed into the dashboard for proper fuel level calibration.
This recall must only be performed by trained technicians with proper equipment. Dealers are not to send out
parts to customers and should take every reasonable action to make sure the customer does not try to repair
or perform the recall on their vehicle. Doing so is a violation of Federal law. Dealers are to properly record the
repair of the recall, report and return only the requested parts per this recall to Husqvarna Motorcycles North
America, Inc.
Dealers must perform the installation of the new fuel tank along with the new gasket for the fuel level sensor,
fuel pump, and fuel tank insert on all affected motorcycles in their inventory prior to any customer delivery. It is
also necessary to reflash the dashboard for proper fuel level calibration. Any affected SVARTPILEN 701 and
VITPILEN 701 motorcycles received directly from Husqvarna Motorcycles North America, Inc. requires the
installation of the new fuel tank, fuel level sensor gasket, fuel pump gasket, and fuel tank insert gasket prior to
customer delivery. Affected units acquired through dealer transfers or trades must be checked and remedied in
Husqvarna Dealer.net to ensure and document that the repair has been performed.
Motorcycles that are affected must not be sold or operated until the new fuel tank and fuel level sensor, fuel
pump, and fuel tank insert gaskets have been installed as described in this bulletin. It is also necessary to
reflash the dashboard for proper fuel level calibration. It is a violation of Husqvarna Motorcycles North America,
Inc. policy for an authorized Husqvarna Motorcycles Dealer to deliver any affected units to customers before
the procedure in this bulletin has been performed.
Husqvarna Motorcycles North America, Inc. must report to the federal government on a regular basis how many
units have been inspected and repaired during this campaign. Be sure to submit your warranty request for
reimbursement on every unit repaired to ensure accurate compliance numbers.
COPYRIGHT NOTICE
The user acknowledges that all components of this technical information are Husqvarna’s and/or third parties’ copyright protected property. Alteration, assignment,
distribution and reproduction are forbidden.
LIMITATION OF LIABILITY
The information included in or available through this technical information may include inaccuracies or errors. In no event shall Husqvarna and/or its suppliers be
liable for any damages whatsoever, arising out of or in connection with the use of this technical information. Please always refer to the Husqvarna owners and repair
manuals for proper instructions or contact the Husqvarna Dealer Services Department. ©2020 Husqvarna Motorcycles North America, Inc. – All rights reserved
Page 2 of 16
Husqvarna Motorcycles North America, Inc.
30100 Technology Drive | Murrieta, CA 92563
1119 Milan Ave. | Amherst, OH 44001
Dealer Services Department
T + 1/ 855/ 282-1054
F + 1/ 440/ 985-3060
W www.husqvarna-motorcycles.com
HUSQVARNA TECHNICAL BULLETIN HTB2012
JULY 2, 2020
PROCEDURE FOR REPAIR:
Disassembly instructions
1. Remove the rider and passenger seat.
2. Remove the black cover and the fuel cap by removing the screws shown in the photo below (Figure 1).
Fig. 1
3. Remove the tank bolt and the two bolts that hold on the side tank covers (Figure 2).
Fig. 2
COPYRIGHT NOTICE
The user acknowledges that all components of this technical information are Husqvarna’s and/or third parties’ copyright protected property. Alteration, assignment,
distribution and reproduction are forbidden.
LIMITATION OF LIABILITY
The information included in or available through this technical information may include inaccuracies or errors. In no event shall Husqvarna and/or its suppliers be
liable for any damages whatsoever, arising out of or in connection with the use of this technical information. Please always refer to the Husqvarna owners and repair
manuals for proper instructions or contact the Husqvarna Dealer Services Department. ©2020 Husqvarna Motorcycles North America, Inc. – All rights reserved
Page 3 of 16
Husqvarna Motorcycles North America, Inc.
30100 Technology Drive | Murrieta, CA 92563
1119 Milan Ave. | Amherst, OH 44001
Dealer Services Department
T + 1/ 855/ 282-1054
F + 1/ 440/ 985-3060
W www.husqvarna-motorcycles.com
HUSQVARNA TECHNICAL BULLETIN HTB2012
JULY 2, 2020
4. Remove the five bolts that hold on the tank covers to the tank. Once the bolts are removed slide the
cover up to detach it from the side cover. Remove both the right and left side covers (Figure 3).
Fig. 3
5. Remove the charcoal canister from its mount and remove the three tank mounting bolts (Figure 4).
Fig. 4
COPYRIGHT NOTICE
The user acknowledges that all components of this technical information are Husqvarna’s and/or third parties’ copyright protected property. Alteration, assignment,
distribution and reproduction are forbidden.
LIMITATION OF LIABILITY
The information included in or available through this technical information may include inaccuracies or errors. In no event shall Husqvarna and/or its suppliers be
liable for any damages whatsoever, arising out of or in connection with the use of this technical information. Please always refer to the Husqvarna owners and repair
manuals for proper instructions or contact the Husqvarna Dealer Services Department. ©2020 Husqvarna Motorcycles North America, Inc. – All rights reserved
Page 4 of 16
Husqvarna Motorcycles North America, Inc.
30100 Technology Drive | Murrieta, CA 92563
1119 Milan Ave. | Amherst, OH 44001
Dealer Services Department
T + 1/ 855/ 282-1054
F + 1/ 440/ 985-3060
W www.husqvarna-motorcycles.com
HUSQVARNA TECHNICAL BULLETIN HTB2012
JULY 2, 2020
6. Disconnect both the fuel pump connector and the fuel level sensor connector. Both connectors
are on the right side of the motorcycle.
7. Disconnect the fuel line. Use caution when disconnecting it as a small amount of fuel may leak
out. It’s advised to use rags to prevent fuel from spilling.
8. Once the tank is removed drain the remaining fuel from the tank using a suitable container.
Remove the tank insert, fuel level sensor, fuel pump, and rear tank mounting bracket.
Reassembly instructions
9. Install the rear tank mounting bracket on the new updated tank and torque the bolts to 6 Nm (Figure 5).
Fig. 5
COPYRIGHT NOTICE
The user acknowledges that all components of this technical information are Husqvarna’s and/or third parties’ copyright protected property. Alteration, assignment,
distribution and reproduction are forbidden.
LIMITATION OF LIABILITY
The information included in or available through this technical information may include inaccuracies or errors. In no event shall Husqvarna and/or its suppliers be
liable for any damages whatsoever, arising out of or in connection with the use of this technical information. Please always refer to the Husqvarna owners and repair
manuals for proper instructions or contact the Husqvarna Dealer Services Department. ©2020 Husqvarna Motorcycles North America, Inc. – All rights reserved
Page 5 of 16
Husqvarna Motorcycles North America, Inc.
30100 Technology Drive | Murrieta, CA 92563
1119 Milan Ave. | Amherst, OH 44001
Dealer Services Department
T + 1/ 855/ 282-1054
F + 1/ 440/ 985-3060
W www.husqvarna-motorcycles.com
HUSQVARNA TECHNICAL BULLETIN HTB2012
JULY 2, 2020
10. Make sure to use the new gaskets that you ordered when installing the fuel level sensor, fuel
pump, and fuel tank insert (Figure 6 and Figure 7).
Fig. 6
Fig. 7
11. When installing the new gaskets please follow the instructions carefully so the gaskets are
installed in the proper manner. Please refer to pages 7, 8 and, 9.
COPYRIGHT NOTICE
The user acknowledges that all components of this technical information are Husqvarna’s and/or third parties’ copyright protected property. Alteration, assignment,
distribution and reproduction are forbidden.
LIMITATION OF LIABILITY
The information included in or available through this technical information may include inaccuracies or errors. In no event shall Husqvarna and/or its suppliers be
liable for any damages whatsoever, arising out of or in connection with the use of this technical information. Please always refer to the Husqvarna owners and repair
manuals for proper instructions or contact the Husqvarna Dealer Services Department. ©2020 Husqvarna Motorcycles North America, Inc. – All rights reserved
Page 6 of 16
Husqvarna Motorcycles North America, Inc.
30100 Technology Drive | Murrieta, CA 92563
1119 Milan Ave. | Amherst, OH 44001
Dealer Services Department
T + 1/ 855/ 282-1054
F + 1/ 440/ 985-3060
W www.husqvarna-motorcycles.com
HUSQVARNA TECHNICAL BULLETIN HTB2012
JULY 2, 2020
12. Position the gasket on the fuel tank insert as shown in (Figure 8). The flat side of the gasket faces
towards the insert. The rounded tapered side of the gasket faces towards the fuel tank (red arrow).
Fig. 8
13. Then install the fuel tank insert and torque the bolts to 3 Nm (Figure 9).
Fig. 9
COPYRIGHT NOTICE
The user acknowledges that all components of this technical information are Husqvarna’s and/or third parties’ copyright protected property. Alteration, assignment,
distribution and reproduction are forbidden.
LIMITATION OF LIABILITY
The information included in or available through this technical information may include inaccuracies or errors. In no event shall Husqvarna and/or its suppliers be
liable for any damages whatsoever, arising out of or in connection with the use of this technical information. Please always refer to the Husqvarna owners and repair
manuals for proper instructions or contact the Husqvarna Dealer Services Department. ©2020 Husqvarna Motorcycles North America, Inc. – All rights reserved
Page 7 of 16
Husqvarna Motorcycles North America, Inc.
30100 Technology Drive | Murrieta, CA 92563
1119 Milan Ave. | Amherst, OH 44001
Dealer Services Department
T + 1/ 855/ 282-1054
F + 1/ 440/ 985-3060
W www.husqvarna-motorcycles.com
HUSQVARNA TECHNICAL BULLETIN HTB2012
JULY 2, 2020
14. Install the fuel level sensor and torque the bolts 3 Nm. The gasket must be installed so the open side
of the gasket faces towards the sensor and the closed rounded side faces towards the tank (Figure 10).
Closed side
Open side
Fig. 10
COPYRIGHT NOTICE
The user acknowledges that all components of this technical information are Husqvarna’s and/or third parties’ copyright protected property. Alteration, assignment,
distribution and reproduction are forbidden.
LIMITATION OF LIABILITY
The information included in or available through this technical information may include inaccuracies or errors. In no event shall Husqvarna and/or its suppliers be
liable for any damages whatsoever, arising out of or in connection with the use of this technical information. Please always refer to the Husqvarna owners and repair
manuals for proper instructions or contact the Husqvarna Dealer Services Department. ©2020 Husqvarna Motorcycles North America, Inc. – All rights reserved
Page 8 of 16
Husqvarna Motorcycles North America, Inc.
30100 Technology Drive | Murrieta, CA 92563
1119 Milan Ave. | Amherst, OH 44001
Dealer Services Department
T + 1/ 855/ 282-1054
F + 1/ 440/ 985-3060
W www.husqvarna-motorcycles.com
HUSQVARNA TECHNICAL BULLETIN HTB2012
JULY 2, 2020
15. The fuel pump gasket must be installed carefully by following the pictures shown below. Make sure
the silver inserts (circled in red) in the gasket face down towards the fuel pump flange (Figure 11).
The gasket can only be installed one correct way, the gasket has a small tab that needs to be located
with the bolt hole in between the fuel outlet and the fuel pump wiring (boxed in green) (Figure 12).
This is the only way the fuel pump gasket can be installed for proper sealing.
Fig. 11
Fig. 12
COPYRIGHT NOTICE
The user acknowledges that all components of this technical information are Husqvarna’s and/or third parties’ copyright protected property. Alteration, assignment,
distribution and reproduction are forbidden.
LIMITATION OF LIABILITY
The information included in or available through this technical information may include inaccuracies or errors. In no event shall Husqvarna and/or its suppliers be
liable for any damages whatsoever, arising out of or in connection with the use of this technical information. Please always refer to the Husqvarna owners and repair
manuals for proper instructions or contact the Husqvarna Dealer Services Department. ©2020 Husqvarna Motorcycles North America, Inc. – All rights reserved
Page 9 of 16
Husqvarna Motorcycles North America, Inc.
30100 Technology Drive | Murrieta, CA 92563
1119 Milan Ave. | Amherst, OH 44001
Dealer Services Department
T + 1/ 855/ 282-1054
F + 1/ 440/ 985-3060
W www.husqvarna-motorcycles.com
HUSQVARNA TECHNICAL BULLETIN HTB2012
JULY 2, 2020
- Restores fuel economy
- Stabilizes ethanol
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- For use in both gasoline and diesel engines
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TSB/Document ID: HTB2012
Replacement Service Bulletin Number:
MFR Communication Date: 2020-07-02
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: FUEL SYSTEM, GASOLINE
MFR Component System:
MFR Component Subsystem:
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