NHTSA ID Number: 10190861
Manufacturer Communication Number: B630221
TSB/Document Date: 2021-04-26
Summary
REAR LIGHT FAULTY CHECK CONTROL MESSAGE: The CID displays "Left brake light faulty.
4/1/2021
63 02 21_REAR LIGHT FAULTY CHECK CONTROL MESSAGE
SIB 63 02 21
REAR LIGHT FAULTY CHECK CONTROL MESSAGE
2021-03-15
MODEL
E-Series
G30
Model Description
530e, 530e xDrive
Sedan
Production Date
Up to December 31, 2020
Affected Option Code
PHEV Only
SITUATION
This following situation only affects PHEV vehicles.
Check control message 136 “Left brake/rear light faulty”.
The CID displays “Left brake light faulty. Have it checked by your nearest authorized BMW
Service
workshop. See Owner's Handbook for further information.”
The rear brake light will continue to work without error.
The following fault code will be stored:
804883 Left rear light: Faulty or line disconnection
CAUSE
Depending on vehicle voltage demand, a voltage drop may occur to the left taillight, causing a check control
message without any functional defect of the light.
CORRECTION
Rework the left taillight wiring harness using adapter harness P/N 61 11 5A3C023.
PROCEDURE
1. Referencing ISTA repair instructions REP 63 21 275, complete the preliminary steps (1-3) only to gain
access to the left taillight. It is not necessary to completely remove the taillight.
2. Unplug the connection to the left taillight.
3. Familiarize yourself with the connector identification (A or B) of the adapter harness P/N 61 11
5A3C023 as shown below.
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63 02 21_REAR LIGHT FAULTY CHECK CONTROL MESSAGE
4. Plug connector A into the taillight.
5. Plug connector B into the vehicle harness leading to the taillight.
6. Secure the adapter harness to the vehicle harness as shown below using 2 cable ties P/N 61 13 8 383 722.
Note: failure to secure the cable as shown will result in noise and future damage.
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7. Wrap the connector shown below using an appropriate felt tape such as P/N 61 13 6 920 760:
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8. Delete the fault memory and retest the vehicle.
PARTS INFORMATION
Part Number
61 11 5 A3C 023
61 13 8 383 722
61 13 6 920 760
Description
Adapter cable, taillight (available in March)
Cable tie
Polyester-glass mat wrap (W=19 mm/L=7.5 m)
Quantity
1
2
As needed
WARRANTY INFORMATION
Covered under the terms of the BMW
New Vehicle Limited Warranty for Passenger Cars and Light Trucks.
Defect Code:
--Labor Operation
00 00 006
6321007900
Rear light, side panel incorrect connection /contact
Description
Performing vehicle test (with vehicle diagnosis system
– checking faults) (Main work)
Labor Allowance
Refer to AIR
Or:
00 00 556
And:
61 21 528
Performing vehicle test (with vehicle diagnosis system
– checking faults) (Plus work)
Refer to AIR
Support voltage of the vehicle electrical system /
Refer to AIR
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63 02 21_REAR LIGHT FAULTY CHECK CONTROL MESSAGE
recharge vehicle electrical system battery
And:
Recharging high-voltage battery
unit (to high voltage
charging socket)
Refer to AIR
Removing and installing/replacing left trunk wheel arch
trim (Plus work)
Refer to AIR
61 00 009*
Work time to inspect and verify that the check control
message is displaying without any visible functional
issue with the left brake/rear light
1 FRU
Or
00 58 000*
And:
Diagnosis Worktime Flat Rate (See below)
2 FRU
63 99 000
Work time to install, secure, and wrap the adapter
harness
2 FRU
61 25 910
And:
51 47 651
And, as applicable:
If you are using a Main labor code for another repair, use the Plus code labor operation 00 00 556 instead of
00 00 006.
Refer to AIR for the corresponding flat rate unit (FRU) allowances.
Work time labor operation codes 61 00 009, 00 58 000 and 63 99 000 are not considered Main labor
operations.
*As applicable to your center, please refer to SI B01 01 20 or B01 07 20 for claiming your diagnosis work
time, job/repair work time (WT), RO/Claim WT and/or repair explanation procedures, unless otherwise
required by State law.
And, as needed:
Sublet – Bulk Materials (RO and Claim Comments Required)
Sublet Code Up to $3.00 Reimbursement for the repair-related bulk material (Do not use the
4
BMW part number for claim submission)
Sublet reimbursement calculation for claiming the applicable repair-related bulk material (BMW
part number)
is at the dealer net price amount for the quantity used plus your center’s handling.
Enter this material cost in sublet and itemize the amount on the repair order and in claim comment section.
Other Repairs
When a functional issue of the left brake/rear light is visible and after performing diagnosis this results with
other eligible and covered repair work being performed, claim this work with the applicable defect code and
the labor operations that are listed in AIR (including the diagnosis).
QUESTIONS REGARDING THIS BULLETIN
Technical inquiries
Warranty inquiries
Submit feedback at the top of this bulletin
Please contact the Warranty department by either using the Live Chat
that’s available in the Warranty Documentation Portal or through IDS
by selecting Coverage, Policy, Coding Questions and Mileage
Corrections
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Parts inquiries
63 02 21_REAR LIGHT FAULTY CHECK CONTROL MESSAGE
Submit an IDS ticket to the Parts Department
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TSB/Document ID: B630221
Replacement Service Bulletin Number:
MFR Communication Date: 2021-03-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: AIR BAGS
MFR Component System:
MFR Component Subsystem:
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