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NHTSA ID Number: 10190799

Manufacturer Communication Number: ST-248-2021-02-2

TSB/Document Date: 2021-04-26


Summary

This is a Special tool bulletin: Insulated hand tool


VOLVO CAR

SERVICE AND PARTS BUSINESS

Special Tools Bulletin
TITLE:

Electric Vehicle Insulated Tool Offer
NO:

248

ISSUE DATE:

CAR MARKET:

2021-02-26

STATUS DATE:

United States and
Canada

2021-02-26

Page 1 of 10

“Right first time in Time”
VolvoeBay logo Car USA has partnered with Wurth USA for an Insulated hand tool offer. The insulated tools being
offered were carefully selected working closely with our Training Instructors. The kit includes the hand
tools necessary for a technician to safely work on Battery Electric Vehicles. Tools are provided in (2)
two transportable carry cases with laser cut high density foam.
Available for pre-order now for fulfilment and shipping beginning April 1st 2021
Initial quantities are limited.
E-mail Angelo Hardeen, WurthUSA national account program manager to secure your pre order.
[email protected]
Include details of your dealership’s order, including PO, if required. It is necessary to have an active
WurthUSA account linked thru the VolvoeBay logo-Wurth partnership program.
Please complete Volvo Wurth partnership program enrollment form to set up an account.

Service
Personnel:
Read and
initial

SERVICE
MANAGER

PARTS
MANAGER

WORKSHOP
FOREMAN

SERVICE TECHNICIANS

Produced and printed in the USA and available as an electronic document.
© 2021 VOLVO CAR USA, LLC

VOLVOeBay logo – WÜRTH USA PARTNERSHIP ENROLLMENT FORM
Yes, I would like to enroll in this program and acknowledge I will be
invoiced directly from Volvo Car USA, per partnership program details
Location Information
Dealership Name: ___________________________________________________
Dealer Code: ________________________

# of Techs: __________________

Address: ___________________________________________________________
City: _______________________________________
State: ____________

Zip Code: ____________________

Phone Number: _____________________________________ Ext. ____________
Account Information
Business Code(s):

C1519 - Service
______________________

B1122 - Body
_____________________

Würth Sales Rep #: _________________

Angelo Hardeen #1694
Würth KAM Name & #: ___________________

No
Existing Würth Customer? _______________

If yes, Würth Account #: ___________________

VL
NA Code: ___________

VL
Price Group: ____________

3000000
Link to: ___________________

Authorized Signature: ___________________________________

Date: _________________

Print Name: ___________________________________________

Phone: ________________

Title: ____________________________________

Please e-mail completed form to:
[email protected] or
Click here:

E-Mail: _____________________________

Attach the following documents:

Tax Certificate (Resale Certificate)

Submit
WURTH USA, Inc.

93 Grant Street – Ramsey, NJ 07446

T +1 201 825-2710

www.wurthusa.com

ELECTRIC VEHICLE
HAND TOOL KIT
Created by Volvo Car USA and brought
to you exclusively by Wurth USA

leaders in electric
vehicle innovation

© 2021 WURTH USA, Inc.

Volvo-Tech-Kits

KEEP QUALITY CONSISTENT WITH THIS HAND-SELECTED
COLLECTION OF ELECTRIC VEHICLE (EV) HAND TOOLS

2

Würth USA Inc. e-mobility

Guidelines • faq’s • limited warranty policy
All hand tools meet requirements for working in systems with up to 1,000 volts alternating current (AC) or 1,500
volts direct current (DC).
Due to the specialist nature of EV Hand Tools, we always suggest that they are stored in a tool storage bag, case,
or cabinet and prevented from touching each other (or any other tools). In other words, they are safely segregated
to avoid any damage to the insulation. Furthermore, we recommend that prior to use, the tool is removed from its
safe storage location and the insulation carefully inspected prior to commencing work. After the work is completed,
each tool should be inspected again for any damage. If any damage is found, the tool should be taken out of
service immediately and replacement ordered--if there is any doubt at all about the integrity, do not use the tool!
What is VDE?
The VDE Testing and Certification Institute is a nationally accredited institution in the field of testing and certification
of electrical engineering devices, components, and systems. These electrical products are tested for safety,
electromagnetic compatibility and other product properties.
What is IEC 60900:2004?
An internationaleBay logo standard for which among many things, describes the design of insulated tools in details.
Such details for example can include the thickness of the protective insulation required. Additionally, the standard
defines individual tests (piece tests) as well as series and random sample tests for checking the electrical safety of
the protective insulation.
Cleaning & Care:
Maintain integrity of insulated tools by keeping them clean, dry and contaminant free. For cleaning, a soft cloth is
recommended with a non-corrosive cleaner, like dish soap & water (do not immerse into water and ensure tools are
thoroughly dry before storing and for future use). Non-aggressive cleaning wipes can also be used.

WÜRTH USA INC. LIMITED WARRANTY POLICY:
This limited warranty policy represents Würth USA Inc.’s commitment to our customers and our effort in ensuring the
quality of our products. These EV hand tools are covered by a standard 12-month warranty, from date of purchase,
against defects caused by either design or manufacturing. This Limited Warranty Policy does not apply to any
malfunctions caused by; (i) normal wear and tear, (ii) unreasonable and/or improper use, abuse, storage, cleaning
& care, (iii) repair or service by unauthorized persons, and (iv) modifications and/or alterations made without
manufacturing permission. A proof of purchase is required for warranty claims. Contact your sales representative
for warranty assistance or call 1.800.987.8487 for your nearest authorized Würth USA sales representative.
3

ELECTRIC VEHICLE TOOL KIT
Art. No. 1965715613 // $1,809.12
Volvo retailers can find information and details of the program on the VolvoeBay logo Cars Retailer Portal with a keyword
search of “EV Tool Program”. All EV Hand Tool pieces shown belong to a kit. Individual articles available via
Special Order and kit contents are subject to modifications.

ZEBRA VDE SCREWDRIVER SET - 5 PIECES

ZEBRA TORX VDE SCREWDRIVER SET - 6 PIECES

Especially suitable for electric and hybrideBay logo
vehicles

Especially suitable for electric and hybrid
vehicles

Art. No. X061396325

Art. No. X061396235

VDE Screwdriver Flat slotted:
• Slot 0.4 x 2.5 mm, 1 qty
• Slot 0.8 x 4.0 mm, 1 qty
• Slot 1.2 x 6.5 mm, 1 qty

VDE Screwdriver PH recessed
head
• PH1 qty 1
• PH2 qty 1

• Blade: burnished, insulated
• Tip: TX socket, black point
• Screw symbol and handle size on the end of handle for quick
identification
• Standard: IEC 60900:2012

• Blade: bronzed, insulated
• Standard: Individually tested in accordance with IEC 60900:2004

ZEBRA VDE FLAT-SLOTTED SCREWDRIVER

VDE Screwdriver Torx:
• Tx 8 qty 1
• Tx 9 qty 1
• Tx 10 qty 1

Especially suitable for electric and
hybrid vehicles

© 2021 WURTH USA, Inc.

Volvo-Tech-Kits

Art. No. X061363108





Blade: burnished, insulated
Tip: based on DIN ISO 22380-1-B
Individually tested in water bath with 10kV test voltage
Marked with year of manufacture
Stricter cold impact test

VDE Screwdriver Flat Slotted: Slot, 1.2 x 8 mm (5/16”) qty 1

4

• Tx 15 qty 1
• Tx 20 qty 1
• Tx 25 qty 1

ZEBRA VDE PLIERS ASSORTMENT
IEC 60900—4 PIECES

ZEBRA TORX VDE SCREWDRIVER
Especially suitable for electric and
hybrideBay logo vehicles

Especially suitable for electric and
hybrid vehicles

Art. No. X061362330

Art. No. X071401581

• Blade: Burnished, insulated
• Tip: TX socket, Black Point
• Screw symbol and handle size on end of handle for quick
identification
• Standard: IEC 60900:2012
• TX 30 qty 1

TORX VDE SCREWDRIVER

• Rated for working up to 1000 volts (AC) and up to 1500 volts
(DC), observing all prescribed safety precautions
• High-quality tool steel ensures long tool life and precision of
gripping and cutting surfaces
• Ergonomic and slip-free 2 component comfort handle with wide
VDE collar for secure working
• Combination pliers with extra-long blade also suitable for thicker
cables
• Stripping pliers with opening spring for automatic opening
• Snipe nose pliers with tips for high bending stresses
Side cutters with slim head shape for optimal accessibility

Especially suitable for electric and
hybrid vehicles
Art. No. X32561

• Insulated 1,000 volt rated, 10,000 volt tested
• Meets ASTM, IEC, VDE, EN, ISO, NFPA
• Handle and insulation molded on for maximum durability

VDE side cutters DIN ISO 5749 IEC 60900 qty 1
VDE combination pliers DIN ISO 5746 IEC 60900 qty 1
VDE snipe nose pliers DIN ISO 5745, IEC 60900 qty 1
VDE cable cutters with single blade qty 1

VDE Screwdriver, Torx; 40 qty 1

5

INSULATED SOCKET 3/8” TORX 25

VDE BOX WRENCH

Art. No. XTMS38T25

Especially suitable for electric and hybrid vehicles



• Material: Chrome-vanadium steel
• EN Standard: 60900
• Surface: VDE insulated

Qty 1
Made of alloyed and hardened steel
Customized socket sets available
Tested to EN/IEC 60900 (latest edition) usable up to
1000V AC/1500V DC

Width Across
(flats)

Length

External diameter of ring

Art. No.

P. Qty/
unit

8 mm

164 mm

19.5 mm

X715002308

1

3/8 SOCKET WRENCH HEXAGON 6 POINT - MID DEPTH
Especially suitable for electric and hybrideBay logo vehicles
Art. No. XSK380607

10 mm

174 mm

20.5 mm

X715002310

1

12 mm

184 mm

22 mm

X715002312

1

13 mm

205 mm

26 mm

X715002313

1

14 mm

205 mm

30 mm

X715002314

1

VDE 3/8 INCH SOCKET WRENCH HEXAGON
6 POINT - MID DEPTH





Especially suitable for electric and hybrid vehicles

© 2021 WURTH USA, Inc.

Volvo-Tech-Kits





External Drive WS 3/8
Socket Wrench Depth: 10 mm
Length: 45 mm
Standard: EN60900
Surface: VDE insulated

Width Across (flats)

Art. No.

P. Qty/unit

8 mm

X715003108

1

10 mm

X715003110

1

12 mm

X715003112

1

13 mm

X715003113

1

14 mm

X715003114

1

17 mm

X715003117

1

Qty 1
Manufactured from alloyed and hardened steel
40 mm length
Size/Width Across (flats) 7mm
Tested to EN/IEC 60900 usable up to 1000V AC/1500V DC

VDE 3/8 INCH SOCKET WRENCH HEXAGON 6 POINT
- DEEP DEPTH
Especially suitable for electric and hybrid vehicles
• External drive: WS 3/8
• Length (L1): 80 mm

6

Width Across (flats)

Art. No.

P. Qty/unit

8 mm

X71500308

1

10 mm

X71500310

1

12 mm

X71500312

1

VDE WOBBLE EXTENSIONS 3/8 INCH DRIVE

VDE 3/8 INCH TORQUE WRENCH

Especially suitable for electrical and hybrid vehicles
Art. No. X30138

Especially suitable for electrical and hybrid vehicles
Art. No. X071500301

• Qty 1
• Rated for working up to 1000 volts (AC) and up to 1,500
volts (DC), observing all prescribed safety precautions
• Length: 150 mm, 5.9 inches






Qty 1
Full visible reading scale for easy reading and setting
Locking end cap and torque setting adjustment
Insulated to EN/IEC 60900:2004, ASTM F1505 CSA standards
Range: NM: 5NM - 50NM
Ft-Lb Range: 4 ft/lbs - 37 ft/lbs

VDE WOBBLE EXTENSIONS 3/8 INCH DRIVE
Especially suitable for electrical and hybrideBay logo vehicles
Art. No. XEHVEXB383




This kit is created specifically for
Volvo retailers and technicians based
on VolvoeBay logo’s Recommendations. It is
designed to support related service
work on Volvo EV Cars.

Qty 1
Manufactured from alloyed and hardened steel
250 mm length, 9.8 inches
Tested to EN/EC 60900, usable up to 1000V AC/ 1500V DC

VDE 3/8 INCH RATCHET
Especially suitable for electric and hybrideBay logo vehicles
Art. No. X715003038

• Qty 1
• Rated for working up to 1000 volts (AC) and up to 1500 volts
(DC), observing all prescribed safety precautions
• Length: 200 mm

7

ELECTRIC VEHICLE HAND TOOL KIT

WURTH USA Inc.
93 Grant Street
Ramsey, NJ 07446
1-800 WURTH USA (987-8487)
www.wurthusa.com

© WURTH USA Inc. 2021
Printed in New Jersey
The information enclosed is privileged and confidential property of
WURTH USA, Inc. Any dissemination, distribution or copying of this
communication is strictly prohibited.

1

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TSB/Document ID: ST-248-2021-02-2

Replacement Service Bulletin Number:

MFR Communication Date: 2021-03-04

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT

MFR Component System:

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