NHTSA ID Number: 10189654
Manufacturer Communication Number: PC1020
TSB/Document Date: 2021-04-02
Summary
brakes standard repair
Technical writer name / nom rédacteur technique:
Removed parts are /
les pièces retirées sont:
P-1020 brakes standard repair time
André Pelletier
Discarded */ Retained/
jetées *
conservées
Yes
–
Qty/ Qté
Can be claimed only
once /
Peut être réclamé
qu'une seule fois
Can be claim twice
(once per side) /
Peut être réclamé
jusqu'à 2 fois (une
fois par côté)
N/A
N/A
–
YES
2.5h
N/A
N/A
YES
–
2b - TROUBLESHOOTING (IN THE DEPOT )
- If confirming the issue and documented only, 0.5h.
Check and verify complaints and send pictures to
Nova
Rep.
- If complete troubleshooting is done in the depot,
use the same 2.5h allowed for the shop time.
0.5h or 2.5h
N/A
N/A
YES
–
3 - ABS sensor replacement
0.75h / side
N/A
N/A
–
YES
Labor /
Temps Main
d'œuvre
Parts /
Pièces
0.5h / side
2a - TROUBLESHOOTING (IN THE SHOP):
- Check pneumatic valves and hoses for leaks (R14,
QR1C, QRN on rear and center axles).
- Check air tanks system for moisture and governor
cut out and cut in pressures.
- Check calipers ABS sensors and rotors condition.
1 - Tire removal (IN THE SHOP)
4 - Brake Cylinder CURB side chamber
1h
N8901416
1
YES
–
Elbow 90° Male M22X1.5 FL45-8
(time is included in the chamber replacement labor)
–
N38045
1
–
YES
Reducer metric / imperial fitting
–
N35859
1
–
YES
N8901783
ss to
N8899829
1
YES
–
5 - Brake cylinder STREET side chamber
1h / side
Elbow 90° Male M22X1.5 FL45-8
(time is included in the chamber replacement labor)
–
N38045
1
–
YES
Reducer metric / imperial fitting
–
N35859
1
–
YES
N8900894
ss to
19517948
1
–
YES
6 - Brake cylinder STREET and CURB side chamber
(Fittings included)
1h / side
8
When the ''retained'' checkbox is set to YES, parts must be retained and returned in accordance with the usual warranty
procedure for reimbursement / Lorsque la case ''conservées'' est à YES, les pièces doivent être conservées et retournées
conformément à la procédure de garantie habituelle pour le remboursement.
* Dispose of the unused parts and the defective parts in accordance with local environmental standards in effect. /
* Disposer des pièces non utilisées et des pièces défectueuses selon les normes environnementales locales en vigueur.
Operation / Action
(Select the applicable operations /
Sélectionner les actions applicables)
Manual/manuel, section:
Elbow 90° Male M22X1.5 FL45-8
(time is included in the chamber replacement labor)
–
N38045
1
–
YES
Reducer metric/ imperial fitting
–
N35859
1
–
YES
7 - Brake lining kit – street and curb side pads
- 0.75h with adjustment if pads only
0.75h / 2
sides
N8902138
1 for 2 sides
YES
–
8 - R14 valve 7.5psi (for 60' only)
1.5h
N90824
ss to
N8895746
1
YES
–
9 - R14 valve 5.5psi (for 60' only)
1.5h
N90871
1
YES
–
10 - ABS modulator valve
1.5h
N8907581
1 per side
–
YES
11 - Caliper street side
- 2.0h per side, brake pads and adjustment included
2h / side
N8900764
ss to
N8908326
1 per side
–
YES
12 - Caliper curb side
- 2.0h per side, brake pads and adjustment included
2h / side
N8900768
ss to
N8908325
1 per side
–
YES
13 - Caliper street side
- 2.0h per side, brake pads and adjustment included
2h / side
N8900426
1 per side
–
YES
14 - Caliper curb side
- 2.0h per side, brake pads and adjustment included
2h / side
N8900425
1 per side
–
YES
15 - Brake disc (rotor)
3h / side
N8884457
ss to
N8911106
1 per side
–
YES
Client
New York City Transit - New York
New York City Transit - New York
New York City Transit - New York
New York City Transit - New York
New York City Transit - New York
New York City Transit - New York
New York City Transit - New York
New York City Transit - New York
New York City Transit - New York
New York City Transit New York - NYCT
Order/ Lot
L958
L959
LB59
LA23
LA73
LB29
LA76
LB99
LB78
LC32
Road numbers /
Numéro de route
5439
5443
5444
5485
8504
5531
8508
5567
8526
8634
5442
5443
5484
5530
8507
5566
8633
5602
8526
8754
VIN / NIV
S92J9G9775533
S92J0H9776118
S92J7H9776195
S92J5J9776380
L82J8J9776445
S92J9J9776687
L82J9J9776924
S92J2J9776935
L82J3K9776984
L82JXK9777145
S92J9G9775631
S92J0H9776118
S92J6H9776379
S92J6J9776517
L82J8J9776476
S92J6J9776873
L82J8K9777144
S92J5K9777000
L82J3K9776984
L82J5K9777277
Grou Target
QTY
Engine
pCust market Plant /
/ Lang.
Config. Model NR R1
Usine
omer
/
Qté
moteur
marché
/
4
E NYCT
US
PLB
TD
60
x
1
E NYCT
US
PLB
TD
60
x
41
E NYCT
US
PLB
TD
60
x
46
E NYCT
US
TD
60
PLB
x
4
E NYCT
US
TD
40
PLB
x
36
E NYCT
US
TD
60
PLB
x
125 E NYCT
US
TD
40
PLB
x
36
E NYCT
US
TD
60
PLB
x
1
E NYCT
US
TD
40
PLB
x
121 E NYCT
US
TD
40
PLB
x
Jean-Nicolas Fournier
Digitally signed by Jean-Nicolas Fournier
DN: cn=Jean-Nicolas Fournier, o=Nova Bus,
email=jean-nicolas.fournier@volvo.com, c=CA
Date: 2021.03.17 10:07:51 -04'00'
- Mixes well with conventional fluids
- Low-moisture formula provides excellent vapor lock...
- Ideal for hydraulic and disc brakes
- Provides an extra margin of safety in extreme braking...
- Mix of polyglycol ethers ensures hot brake-system operation...
- Excellent for ABS, disc and drum brake systems
- Delivers braking power when needed by avoiding a spongy...
- Both wet and dry boiling points exceed the minimum...
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TSB/Document ID: PC1020
Replacement Service Bulletin Number:
MFR Communication Date: 2021-03-17
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SERVICE BRAKES, AIR
MFR Component System:
MFR Component Subsystem:
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