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NHTSA ID Number: 10189641

Manufacturer Communication Number: FT5048

TSB/Document Date: 2021-04-02


Summary

Bracket for the front camera may break


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TSB/Document ID: FT5048

Replacement Service Bulletin Number:

MFR Communication Date: 2021-03-24

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT

MFR Component System:

MFR Component Subsystem:


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FT5048 Front camera bracket breaking NYCT
Technical writer name
Devanand
First Level Parts
Material
Part Number
-

-

Manual section

17

Nb hours Level 1

0.33 hr

MQR

7621-2237

QTY
-

Disposal of parts
Second Level Parts (50% of 415 vehicles)
Material
Part Number
SCREW M6X35 R/C CR B633 TYPEVI
RIVNUT M6 CYL OPEN YZ TRI 96H
WASHER FLAT OVS M6 SS DIN9021
WASHER LOCKHELI M6 SSA4

N16729
N30499
N17565
N44689

Second Level Parts (25% of 415 vehicles)
Material
Part Number
CAMERA BRACKET

N8904815

Shop Supply (100% of 415 vehicles)
Material
Part Number
THREAD LOCKER BLUE

9985283

Removed parts are:

QTY
2
2
2
2

Discarded
X

Retained
-

When the retained check box is check, the parts must be retained
and returned in accordance with the usual warranty procedure to
be reimbursed,

QTY
1

QTY
0.2 ml

Note:
9985283 (THREAD LOCKER BLUE)
1 ea = 50 ml bottle
0.2 ml per bus
83 ml for 415 buses
1.66 ~ 2 Bottles for the entire camapign

New York
New York
New York
New York
New York
New York
New York
New York
New York
New York

Client
City Transit - New York
City Transit - New York
City Transit - New York
City Transit - New York
City Transit - New York
City Transit - New York
City Transit - New York
City Transit - New York
City Transit - New York
City Transit - New York

Order
L958
L959
LB59
LA23
LB29
LB99
LA73
LA76
LC32
LB78

Road numbers
5439
5442
5443
5443
5444
5484
5485
5530
5531
5566
5567
5602
8504
8507
8508
8633
8634
8754
8526
8526

VIN
QTY Lang. Customer Target market Plant Config moteur Model
S92J9G9775533 S92J9G9775631
4
E
NYCT
US
PLB
TD
60
S92J0H9776118 S92J0H9776118
1
E
US
PLB
TD
60
NYCT
S92J7H9776195 S92J6H9776379 41
E
US
PLB
TD
60
NYCT
E
US
TD
60
S92J5J9776380 S92J6J9776517 46
NYCT
PLB
S92J9J9776687 S92J6J9776873 36
E
US
TD
60
NYCT
PLB
E
US
TD
60
S92J2J9776935 S92J5K9777000 36
NYCT
PLB
E
US
TD
40
L82J8J9776445
L82J8J9776476
4
NYCT
PLB
L82J8K9777144 125
E
US
TD
40
L82J9J9776924
NYCT
PLB
L82JXK9777145 L82J5K9777277 121
E
US
TD
40
NYCT
PLB
L82J3K9776984 L82J3K9776984
1
E
US
TD
40
NYCT
PLB

NR
x
x
x
x
x
x
x
x
x
x

R1

Service Instruction
QJ 7621- 2237 Front camera loose – containment campaign FT5048
GENERAL INFORMATIONS
Document
MQR 7621-2237 FT5048

REV
1

Date
3/23/21

Order Affected / Effectivity
LB29 LB99
L958 L959 LB59 LA23
LA73 LA76 LB78 LC32

Road Number
5531-5602
5439-5530
8504-8754

By

Customers
NYCT
NYCT
NYCT

QTY
72
92
251

SYSTEM and PARTS:
System Name
Option
Drawing
Part

Front camera
617220.67, 417220
617220NB67, 617220NB60, 617220NB65, 417220NB92
N8904815 Camera bracket

Reason for Modification / Background:
Containment action for loose front camera
Cause of Failure:

Camera bracket is found cracked

Camera bracket hardware loose

MATERIAL
Item

QTY

PART NO

REV

DESCRIPTION

LEVEL 1
1
N/A
LEVEL 2
1
2
2
2
3
2
4
2
5
6
1

SRT

N16729
N30499
N17565
N44689
9985283
N8904815
Type
Inspection
Repair

SCREW M6X35 R/C CR B633 TYPEVI
RIVNUT M6 CYL OPEN YZ TRI 96H
WASHER FLAT OVS M6 SS DIN9021
WASHER LOCKHELI M6 SSA4
THREAD LOCKER BLUE
CAMERA BRACKET
Time
5 minutes
15 minutes

SPECIAL INSTRUCTION / IMPORTANTE NOTICE

REPLACES PART

No
1
2
3

Tools Needed:
Torque wrench

Important notices

DESCRIPTION / WORK INSTRUCTION

2
2
2
2
1

1.

Locate the front camera bracket near the windshield

2.

If bracket is cracked, replace with new bracket and hardware. Apply blue Loctite to threads.
Torque to 8ft lbs = 10.8 Nm
N16729
N30499
N17565
N44689
9985283
N8904815

Service Instruction
QJ#:

SCREW M6X35 R/C CR B633 TYPEVI
RIVNUT M6 CYL OPEN YZ TRI 96H
WASHER FLAT OVS M6 SS DIN9021
WASHER LOCKHELI M6 SSA4
THREAD LOCKER BLUE
CAMERA BRACKET

Example of cracked brackets

3.
2
2
2
2

If bracket hardware is loose or missing, install new hardware. Apply locitite to threads. Torque to
8ft lbs = 10.8 Nm
N16729
N30499
N17565
N44689
9985283

4.

SCREW M6X35 R/C CR B633 TYPEVI
RIVNUT M6 CYL OPEN YZ TRI 96H
WASHER FLAT OVS M6 SS DIN9021
WASHER LOCKHELI M6 SSA4
THREAD LOCKER BLUE

Document which bus was found to have loose hardware or loose bracket

Service Instruction
QJ#:

1


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