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NHTSA ID Number: 10189509

Manufacturer Communication Number: PA-2016-090

TSB/Document Date: 2021-03-29


Summary

WINTER SALE - DRIVELINE, CLUTCH, FRONT AXLE


70.961.12

50.961.12

300-284

460.246B

R201419

R202003

KPK1024

K981R

70.981.18

50.981.18

300-299

460.518C

R201424

R202008

KPK1038

KH946R

78.946.18

58.946.18

300-312

460.526C

R201319

R202010

KPK1140

KG931R

77.931.18

57.931.18

300-332

460.469C

R201312
R200198

R202011

KPK1121

KH931L

78.931.12

58.931.12

300-265

460.166C

R201474

R202012

KPK1068

K80R

70.080.18

50.080.18

300-316

460.530C

R201307
R200195

R202014

KPK1119

K931L

70.931.12

50.931.12

300-242

460.204C

R201479

R202021

KPK1049

K70R

70.070.18

50.070.18

300-314

460.532C

*Non-spiral steel bushing

STEMCO Kaiser* STEMCO Kaiser*
Plus Kit™
Econo Kit™

MERITOReBay logo® ALLFIT CLUTCHES

COMPREHENSIVE ALL-MAKES LINE-UP.
UNCOMPROMISING QUALITY.

MERITOReBay logo ALLFIT CLUTCHES. ALL-MAKES FOR
ALL YOUR APPLICATION NEEDS.
®

As a leading supplier of drivetrain systems and
components in North America, MeritoreBay logo is dedicated
to bringing cost-effective clutch solutions to the
commercial vehicle aftermarket.
Our line of MeritoreBay logo AllFit clutches offers solutions for a
wide variety of applications. Every AllFit clutch features
high-performance friction material, exclusive to MeritoreBay logo,
for superior functionality and durability to keep you on the
road longer. Choose from two easy pedal effort models:
■ Manual-Adjust
■ Self-Adjusting

Unmatched Quality.
With AllFit-brand clutches, quality is a given. MeritoreBay logo
performs a rigorous inspection of its partner-supplier
using Parts and Process Audit (PAPA) and Production
Part Acceptance Process (PPAP). And all production
and final assembly is completed in an ISO-9001
certified facility in the United States. The result: a line
of all-makes clutches that live up to the MeritoreBay logo brand
reputation for high quality, high performance products.

Made in U.S.A.

Brand New Clutches From a Brand
You Can Trust.
MeritoreBay logo AllFit all-makes clutches are brand-new units –
so there is never a core charge assessed and no core
handling costs.
All critical interior components are new – not
remanufactured – and meet design and quality
specifications to help ensure long service life and
outstanding performance.

SELF-ADJUSTING CLUTCHES
MeritoreBay logo AllFit self-adjusting clutches are designed to
help extend service life by eliminating the downtime
typically associated with regular clutch adjustments.
The proven self-adjust technology provides smooth
efficient operation for optimum performance.
It is recommended that the self-adjusting clutches
be installed on vehicles equipped with a hydraulic
linkage system.
■ 15.5” clutch assemblies are available with 7- and
9-spring disc design with torque ratings from
1700-2050 lb-ft

How It Works.
During clutch disengagement, if release bearing travel
is 1/2” or less, no adjustment is necessary and the
built-in lost motion window ensures an optimal release
bearing position.
When the clutch wears, release bearing travel increases
beyond lost motion window and advances the worm
gear. The worm gear then turns the adjusting ring to
compensate for wear, repositioning the release bearing.
On clutch engagement, the one-way ratchet advances
and restores the ideal lost motion window.

Features and Benefits.
■ Self-adjusting clutches follow the same installation
procedure as manual-adjust clutches
■ Wider release bearing lugs and additional grease
fittings to accommodate various linkage systems
■ Patent-Pending Actively Expanding Seal (A.E.S.)
is housed in the adjusting ring to eliminate
contamination-related failures caused by road grime,
dust and other contaminants
MeritoreBay logo-exclusive, high-performance friction material
for added durability
■ Developed and designed for efficiency and ease of
maintenance
■ Simple reset procedure utilizing manual adjuster
Will NOT Over-Adjust
■ The AllFit self-adjusting clutch will not over-adjust
and is not susceptible to outside forces (e.g. when
backing into dock or when hitting potholes during
disengagement)
MeritoreBay logo Allfit Clutches Feature a Robust Adjuster Design
■ Positively engaged ratchet system
■ 4-lug drive gear has the capability to deliver over
50 lb-ft of torque to the adjusting ring
■ Self-locking worm gear ensures positive adjustment




Drive Gear
Worm Gear
Drive Arm
Wave Spring

Self-Contained Design Keeps Contaminants
Out For Smooth Operation.
Nothing slows down proper functionality faster than
road contaminants and debris. MeritoreBay logo AllFit selfadjusting clutches feature advanced contaminationprevention technology to help keep them operating
smoothly.
■ Drive gear is contained within the worm gear to keep
contaminants out of the drive lugs
■ Wave spring is contained within drive arm to keep out
contaminants so that the spring can flex freely during
ratchet function
■ Self-contained components in adjuster maintain
optimal adjusting function
■ Patent-Pending Actively Expanding Seal (A.E.S.)
creates an industry-first anti-contamination enclosure

Industry-Leading Parts and Labor Warranty.
MeritoreBay logo AllFit clutches offer real peace of mind with one
of the industry’s best warranties – 12-month coverage
on parts and up to $800 in labor.*

Unmatched service and support.
For the results you want, accept only the best customer
support available.
Our highly trained Customer Care team is equipped
with the product specification, warranty and
service information you need. Call them today at
888.725.9355 or 800.387.3889 in Canada. Or visit
MeritorPartsOnline.com to access our industry-leading
online catalog, ordering and tracking system.

■ Specialized lubrication ensures optimal adjustments
throughout the life of the clutch
*See MeritoreBay logo publication PB-1624 for complete details.

Patent-Pending Actively Expanding Seal (A.E.S.) is housed in
the adjusting ring to eliminate contamination-related failures
caused by road grime, dust and other contaminants.
Specialized thread lube is used to reduce friction in adjusting
ring/cover threads and to prevent rust and other corrosion
issues resulting in premature failure.

PATENT-PENDING
A.E.S.

MANUAL CLUTCHES
MeritoreBay logo AllFit manual-adjust clutches deliver more
comfortable operation for the driver and a better bottom
line for your fleet.
We offer a broad range of manual clutch options to
accommodate a spectrum of applications, including
heavy-duty and medium-duty vehicles, off-highway,
construction and off-road.

14” and 15.5” Easy Pedal Effort Clutches.
■ 14” clutch assemblies for medium-duty applications
are available with torque ratings from 620 to
1400 lb-ft.

High-Torque Easy Pedal Clutch.
The AllFit high-torque, high plate-load clutch is
designed for heavy-duty truck and severe service
applications and is ideal for off-road and oversized
loads. The high-torque model helps reduce severe
vibration while extending drivetrain component life for
lower maintenance costs and less downtime.
■ 15.5” clutch assembly with 7-spring disc design with
2250 lb-ft torque rating

Features and Benefits.
■ 15.5” clutch assemblies are available with
7-, 8-, 9- and 10-spring disc designs with torque
ratings from 1250 to 2250 lb-ft.
■ 15.5” easy pedal effort clutches employ
an easy adjuster for single-motion adjustment

Features and Benefits.
■ All MeritoreBay logo AllFit easy pedal clutches utilize disc
springs that are treated using a unique cryogenic
process
■ Every AllFit clutch uses a sealed throwout bearing,
providing increased lubrication intervals and longer
clutch life
MeritoreBay logo-exclusive, high-performance friction material
for superior strength
■ For better process control and inventory analysis, all
MeritoreBay logo AllFit clutches are serialized and shipped as
matched units
■ Many 9-spring MackeBay logo applications are covered by our
easy pedal effort clutches

■ Disc designed for superior vibration control
(dampening) provides reduced drivetrain torsional
rate in the most demanding applications
■ A heavier duty back plate keeps springs from
wearing faster which cuts down on maintenance time
and improves longevity
■ Patented lever provides higher plate load without
higher pedal pressure
■ EZ Adjuster – ratcheting adjuster with 5/8” bolt head
MeritoreBay logo-exclusive, high-performance friction material
for superior robustness
■ Coarse-threaded cover and adjusting ring – requires
less adjustment
Strap driven pressure plate reduces noise and
delivers smoother release

MERITOReBay logo XTENDED LUBE –
MXL™ DRIVELINES
®

100,000-Mile Lube Intervals*
Polyglide™ nylon coating
minimizes axial loads by
reducing friction

Industry standard
yokes provide
complete interchangeability and
are retrofitable
in the aftermarket

High-strength
tubing provides
consistent
straightness
for optimum
performance

Seal guard ensures
reliable seal performance
under all conditions

Robust bearing
retention system
provides superior
clamping force
and eliminates
spinning cups

Improved nitrile
seal design ensures
that lubrication is
protected from
road contaminants
Superior U-joint sealing
characteristics with triple lip seal
and protective metal deflector

MXL Drivelines are the product of
MeritoreBay logo’s 100-plus years of developing
driveline technology. Merging the robust
features of both the MeritoreBay logo RPL and
RN technologies, MXL Drivelines feature
extended lubrication intervals as well
as advanced sealing technology and
features that will maximize the life of
your drivelines.

Available In Popular Sizes: 16N, 17N, 176N
and 18N In Both Easy Service and Full
Round Styles
These components have been linking transmissions
and drive axles for trouble-free driving for decades.
Now MeritoreBay logo has combined technologies to create the
MeritoreBay logo Xtended Lube – MXL Driveline.

* Inspection intervals may differ. See MeritoreBay logo driveline manual for details.

Vehicle models, brands and names depicted herein are the property of their respective owners, and are not in any way associated with MeritoreBay logo, Inc., or its affiliates.

Consider the following competitive advantages of
MeritoreBay logo Xtended Lube – MXL Drivelines

Features and Benefits

Extended Lubrication Intervals

■ Up to 3-year, 350,000-mile warranty for both
linehaul and general service applications

■ Lubrication intervals (linehaul applications) now up to
100,000 miles for slip section and U-joint, reducing
operating and maintenance costs

■ Uses industry-standard RN/10 Series end yokes, and
is available for both full round and easy-service yokes
■ No special grease required—standard lithium-based

Maximum-Life U-Joints

■ Standard with Polyglide™ coating which minimizes
axial loads by reducing friction

■ Nylon thrust washers eliminate
metal-to-metal contact, thus
preventing wear

■ Tighter balance specifications reduce the potential
for vibration and ensure smooth operating
performance

■ Triple-lip seals on U-joint keeps
grease in and contaminants out

Advanced Sealing

Center Bearing–Self Aligning

123

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TSB/Document ID: PA-2016-090

Replacement Service Bulletin Number:

MFR Communication Date: 2016-11-28

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: POWER TRAIN

MFR Component System:

MFR Component Subsystem:


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