NHTSA ID Number: 10189137
Manufacturer Communication Number: SB-20-333-1
TSB/Document Date: 2021-03-17
Summary
Half/Packî and Half/Packî (Featuring Odysseyî Controls): Front Head Manifold Hydraulic Tube Failures This Service Bulletin describes the required interim corrective action procedure to install the Front Head Tube Support Clamp Field Kit (372-9225). This kit decreases hydraulic tube vibration and reduces the chance of front head manifold tube movement.
Bulletin Number:
SB-20-333-1 Revision B (1 of 2 Bulletins)
Release Date:
December 29, 2020
Distribution:
Heil Dealers, Heil Customers, Heil Technical Services, Heil Customer Care
Subject:
Half/Pack® and Half/Pack® (Featuring Odyssey® Controls): Front Head
Manifold Hydraulic Tube Failures
NOTE: READ THIS BULLETIN IN ITS ENTIRETY BEFORE BEGINNING ANY REPAIR WORK.
Certain Heil Half/Pack® and Half/Pack® (featuring Odyssey® Controls) units manufactured between October
1, 2018 through July 31, 2020 identified below can potentially have specific hydraulic tube failures due to
tube misalignment and insufficient tube clamping force to prevent tube damage from vibration.
This Service Bulletin describes the required interim corrective action procedure to install the Front Head Tube
Support Clamp Field Kit (372-9225). This kit decreases hydraulic tube vibration and reduces the chance of
front head manifold tube movement. Reinforcing the 3/4” Hydraulic Tube (354-5571) will prevent the tube
from loosening or breaking at the front head manifold.
These procedures are to be performed in conjunction with the procedures detailed in SB 20-333-2.
1.
PLANNING INFORMATION
A. Products Affected
This Service Bulletin applies to the following units.
PRODUCT
BODY SERIAL NUMBER RANGE
Half/Pack®
Half/Pack® (featuring Odyssey® Controls)
Half/Pack® LowRider™
B.
HPE4961687 - HPE5014514
HPS4961698 - HPS5014503
HPE4961769 - HPE5014584
HPS4961700 - HPS5014587
LRE6001002
LRS6001001 - LRS6001020
Compliance
Each Dealer must perform these tasks as outlined in this Service Bulletin for each unit identified
above in the Products Affected section no later than February 28, 2021. The tasks outlined in this
Service Bulletin must be performed by a qualified technician.
C. Manpower
The labor effort required to accomplish the tasks in this Service Bulletin is shown in Table 1.
TASK
Table 1. Manpower
Install Front Head Tube Support Clamp Field Kit (372-9225).
Copyright 2020, Heil Environmental
MAN HOURS REQUIRED
0.5
Page 1 of 5
D. Tools, Materials and Parts Needed
The tools and parts necessary to perform the rework are outlined in Table 2 and Table 3.
Item
Personal Protective Equipment
Hard-Toed Boots
Wrench Set
2.
Table 2. Tools and Materials
Part Number
Commercially available
Commercially available
Commercially available
Table 3. Parts
Part Number
Description
372-9225
Front Head Tube Support Clamp Field Kit
Application
Safety protection as required by employer
Safety protection for feet
To install the field kit
Qty Per
Unit
1
Special Instructions
None
PREPARING THE UNIT AND WORK AREA
Prior to performing Lock-Out/Tag-Out, make sure to LOWER the arms and forks FULLY DOWN to
the ground or RAISE the arms FULLY UP against the arm stops. Extend the packer past the side
door to allow access to the front head from inside the body AFTER Lock-Out/Tag-Out has been
performed.
Be certain that all hydraulic pressure has been fully relieved before beginning any hydraulic
rework.
To relief the hydraulic pressure in the system:
(1) When there are in-cab controls, turn the ignition switch to ON then:
(a) Move the switches of the hydraulic controls. This relieves the pressure in the cylinders.
(b) Turn the ignition switch to OFF.
(c) When there are no in-cab controls, move the outside control levers to relieve the pressure
in the cylinders.
Make sure that the unit is in Lock-Out/Tag-Out mode before performing re-work. Refer to and follow
your company’s Lock-Out/Tag-Out policies and procedures. At a minimum, refer to and follow the LockOut/Tag-Out procedure found in your Heil Service Manual. Always wear appropriate Personal Protective
Equipment as required by your employer (but to always include at a minimum, safety glasses and OSHA
approved hard-toed boots) when repairing a unit or performing scheduled maintenance on a unit. Clear
the work area around the unit of all unnecessary people and equipment.
3.
CORRECTIVE ACTIONS
With the unit prepared as described in Section 2 of this Service Bulletin, in Lock-Out/Tag-Out mode,
carefully follow the steps below.
A.
Install Front Head Tube Support Clamp Field Kit
(1) Enter the body through the hopper side door.
(2) Install the Front Head Tube Support Clamp Field Kit (372-9225) as shown in Figure 2.
Copyright 2020, Heil Environmental
Page 2 of 5
(a) When installing Clamps (036-1597-005 and 036-1597-007) from the kit, remove the metal
base plate. Front Head Tube Clamp Bracket (311-6886) is used in its place.
(b) Replace existing hardware in clamp assembly with hardware provided in the Front Head
Tube Support Clamp Field Kit (372-9225).
(3) Exit the body through the hopper side door.
(4) Place the unit back into service.
Figure 1. Front Head Tube Support Clamp Field Kit (372-9225) Installation Location
Copyright 2020, Heil Environmental
Page 3 of 5
Figure 2. Front Head Tube Support Clamp Field Kit (372-9225) Detailed View
Copyright 2020, Heil Environmental
Page 4 of 5
To obtain reimbursement from Heil for re-work as a result of implementing this Service Bulletin, submit one completed
Request For Credit (RFC) for each unit re-worked. Heil Dealers and Service Centers must file claims electronically using
Heil’s online warranty system. Labor will be reimbursed one-half (0.5) hours per re-worked affected unit listed in this
Service Bulletin. All re-work must be completed by February 28, 2021.
If you have any questions regarding the information detailed in this Bulletin, please contact Heil Technical
Service at 866.310.4345.
Heil Environmental Service Bulletin procedures are intended for use by professional technicians, NOT a “do-it-yourselfer.” They are
written to inform experienced technicians of conditions that may occur on some units, or to provide information that could assist in the
proper servicing of a unit. Properly trained technicians have access to and are familiar with the applicable Heil Operation Manual
and Heil Parts and Service Manuals and have the equipment, tools, safety training, and know-how to do a job properly and safely. If a
condition is described, DO NOT assume that the Bulletin instructions apply to your unit, or that your unit will have that condition. See
your Heil Dealer to determine whether your unit may benefit from the information in this Service Bulletin.
This entire bulletin (and any attachments) is confidential and only for the intended recipient(s). Use or distribution by any unintended
recipient is prohibited. If you have received this bulletin in error, delete this entire communication, and notify the sender you have done
so.
Copyright 2020, Heil Environmental
Page 5 of 5
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