NHTSA ID Number: 10189019
Manufacturer Communication Number: TS-U107
TSB/Document Date: 2021-03-15
Summary
New flap is to be installed in fuel tank filler cap
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- Restores fuel economy
- Stabilizes ethanol
- Maximizes horsepower
- Improves responsiveness
- For use in both gasoline and diesel engines
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TSB/Document ID: TS-U107
Replacement Service Bulletin Number:
MFR Communication Date: 2016-08-08
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: FUEL SYSTEM, GASOLINE
MFR Component System:
MFR Component Subsystem:
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SERVICE BULLETIN
Bulletin Type...…….: U
Subject: Preventing fuel leaking out
Bulletin No…..……..: TS-U107
Bulletin Name..…..: Filling Throat Of Fuel Tank
Bulletin Ref.No……: 700002720
Summary: New flap is to be installed in fuel tank filler
cap
NHTSA.................:
Bulletin Responsible..............: Hakan GÖRGÜN
Release Date………: 08.08.2016
Published by & Approved by...: Hakan GÜNERDEM
Expiry Date…………: 08.08.2017
Vehicle Model…….: TS 30,TS 35
Flat Rate Code…….: TSU107
Flat Rate Time….: 20 min
Welding on the Chassis
• Always disconnect the batteries (starting with the negative lead).
• Disconnect the connectors of electrical and electronic equipment (electronic control units, sensors and actuators) if they are
less than 20 inches away from the chassis part to be welded or the earth terminal of the welding equipment.
• The earth terminal should never be attached to vehicle components such as engine, axles and springs. Arcing on these
parts is not permitted, because of the risk of damage to bearings, springs, etc.
• The earth terminal must make good contact and be placed as close as possible to the part to be welded.
• Plastic pipes, rubber parts and parabolic springs should be well protected against welding spatter and temperatures
higher than 70°.
• The contact switch must not be in the accessory or contact position. The contact key should be removed.
• Reconnect in reversed order of disconnecting. Ensure that a good earth connection is made between chassis, engine
and cab.
TS-U107 1 / 32
SERVICE BULLETIN
Service bulletin expiry dates differ according to service
bulletin type.
Definitions
U-Type : Application period of this bulletin is 12
months after the date of issue.U type bulletin is used
for updates that need to be performed upon
customer complaints.
Release Date: As of this date the bulletin is released
and available on E-Doc. Modification parts can be
ordered. The time period between the release date
and the effective date may vary according to the
procurement lead time.
Effective Date: As of this date specified amount of the
total modification parts will be available on Spare
Parts Stock. Modification parts can be ordered and the
application can be performed. ( except noncompliance and safety related campaigns, i.e. S-Type
Bulletin)
• C-Type: Application period of this bulletin is 12
months after the date of issue. C type bulletin is
generally used for supplying technical instructions or
other type of information to service network.
Part Order Deadline: Last order date for modification
parts. The part orders which will be placed after this
date should be approved by Regional Coordinator.
Expiry Date: Expiration date for the application.
Bulletin Types
• S- Type: Application period of this bulletin is
18 months after the date of issue. S type bulletin is
used for Recall Campaigns.
• M-Type: Application period of this bulletin is 12
months after the date of issue. M type bulletin is used
for updates that should be implemented without
waiting for customer complaints.
TS-U107 2 / 32
SERVICE BULLETIN
PART LIST
Insatalled Part List
No
1
Part
Number
RP160120
Definition
Figure
Quantity
Unit
1
Piece
CAP,FUEL TANK
FILLER KIT
AFTERSALES
Exluded Part List
Part Number
1
Definition
Gasket
Figure
Quantity
Unit
1
Piece
TS-U107 3 / 32
SERVICE BULLETIN
TECHNICAL INSTRUCTIONS
Step 1.Open the fuel tank cap to reach filling throat .(see. Figure-1)
Figure-1
Step 2. Clean fuel residue and Implement sealer on the gap.(see. Figure-2)
Figure-2
TS-U107 4 / 32
SERVICE BULLETIN
Step 3.Mount the flap inside the filling throat as shown below picture (see. Figure-3)
Figure-3
Step 4. . In both positions,flap must be adjusted so as to see the bottom of the tank as
shown in figure 4.(see. Figure-4)
Figure-4
TS-U107 5 / 32
SERVICE BULLETIN
Step 5. Dismount the old gasket. (see. Figure-5)
Figure-5
Step 6. Mount new gasket which located in RP160120 nuımbered kit as shown in Figure-6 (see.
Figure-6)
Figure-6
Step 7. After finishing all the steps, please wait at least 1 hour for drying of the sealant material.
TS-U107 6 / 32
SERVICE BULLETIN
RATE BREAK DOWN
APPLICATION
Opening the fuel tank cap and cleaning the filling throat
Implementing Sealer
Mounting the flap inside the filling throat
Replacing the gasket
Total Duration
DURATION
3 min.
7 min.
5 min.
5 min.
20 min.
TS-U107 7 / 32
SERVICE BULLETIN
AFFECTED VEHICLE LIST
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
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18
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21
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VIN
Country
NLTAPLY55H1000175 USA
NLTAPLY53H1000174 USA
NLTAPLY51H1000173 USA
NLTAPLY5XH1000172 USA
NLTAPLY58G1000170 USA
NLTAPLY51G1000169 USA
NLTAPLY5XG1000168 USA
NLTAPLY58G1000167 USA
NLTAPLY56G1000166 USA
NLTAPLU57F1000164 USA
NLTAPLU55F1000163 USA
NLTAPLU53F1000162 USA
NLTAPLU51F1000161 USA
NLTAPLU5XF1000160 USA
NLTAPLU53F1000159 USA
NLTAPLU51F1000158 USA
NLTAPLU58F1000156 USA
NLTAPLU56F1000155 USA
NLTAPLU5XF1000157 USA
NLTAPLU52F1000153 USA
NLTAPLU50F1000152 USA
NLTAPLU54F1000154 USA
NLTAPLU59F1000151 USA
NLTAPLU57F1000150 USA
NLTAPLU50F1000149 USA
NLTAPLU59F1000148 USA
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SERVICE BULLETIN
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54
NLTAPLU57F1000147
NLTAPLU55F1000146
NLTAPLU53F1000145
NLTAPLU51F1000144
NLTAPLU5XF1000143
NLTAPLU58F1000142
NLTAPLU56F1000141
NLTAPLU54F1000140
NLTAPLU58F1000139
NLTAPLU56F1000138
NLTAPLU54F1000137
NLTAPLU52F1000136
NLTAPLU50F1000135
NLTAPLU59F1000134
NLTAPLU57F1000133
NLTAPLU55F1000132
NLTAPLU53F1000131
NLTAPLU51F1000130
NLTAPLU55F1000129
NLTAPLU53F1000128
NLTAPLU51F1000127
NLTAPLU5XF1000126
NLTAPLU5XE1000125
NLTAPLU58E1000124
NLTAPLU56E1000123
NLTAPLU54E1000122
NLTAPLU52E1000121
NLTAPLU50E1000120
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
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55
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82
NLTAPLU54E1000119
NLTAPLU52E1000118
NLTAPLU50E1000117
NLTAPLU59E1000116
NLTAPLU57E1000115
NLTAPLU55E1000114
NLTAPLU53E1000113
NLTAPLU51E1000112
NLTAPLU5XE1000111
NLTAPLU58E1000110
NLTAPLU51E1000109
NLTAPLU5XE1000108
NLTAPLU58E1000107
NLTAPLU56E1000106
NLTAPLU54E1000105
NLTAPLU52E1000104
NLTAPLU50E1000103
NLTAPLU59E1000102
NLTAPLU57E1000101
NLTAPLU55E1000100
NLTAPLU52E1000099
NLTAPLU50E1000098
NLTAPLU59E1000097
NLTAPLU55E1000016
NLTAPLU53E1000015
NLTAPLU51E1000014
NLTAPLU5XE1000013
NLTAPLU58E1000012
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
TS-U107 10 / 32
SERVICE BULLETIN
83
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94
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99
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101
102
103
104
105
106
107
108
109
110
NLTAPLU56E1000011
NLTAPLU54E1000010
NLTAPLU58E1000009
NLTAPLU56E1000008
NLTAPLU54E1000007
NLTAPLU52E1000006
NLTAPLU50E1000005
NLTAPLU59E1000004
NLTAPLU57E1000003
NLTAPLR54D1000080
NLTAPLR58D1000079
NLTAPLR56D1000078
NLTAPLR54D1000077
NLTAPLR52D1000076
NLTAPLR50D1000075
NLTAPLR59D1000074
NLTAPLR57D1000073
NLTAPLR55D1000072
NLTAPLR53D1000071
NLTAPLU55E1000002
NLTAPLR51D1000070
NLTAPLR55D1000069
NLTAPLR53D1000068
NLTAPLR51D1000067
NLTAPLR5XD1000066
NLTAPLR58D1000065
NLTAPLR56D1000064
NLTAPLR54D1000063
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
TS-U107 11 / 32
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127
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129
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131
132
133
134
135
136
137
138
NLTAPLR52D1000062
NLTAPLR50D1000061
NLTAPLR59D1000060
NLTAPLR52D1000059
NLTAPLR50D1000058
NLTAPLR59D1000057
NLTAPLU53E1000001
NLTAPLR57D1000056
NLTAPLR55D1000055
NLTAPLR53D1000054
NLTAPLR51D1000053
NLTAPLR5XD1000052
NLTAPLR58D1000051
NLTAPLR56D1000050
NLTAPLR5XD1000049
NLTAPLR58D1000048
NLTAPLR56D1000047
NLTAPLR54D1000046
NLTAPLR52D1000045
NLTAPLR50D1000044
NLTAPLR59D1000043
NLTAPLR57D1000042
NLTAPLR55D1000041
NLTAPLR53D1000040
NLTAPLR57D1000039
NLTAPLR55D1000038
NLTAPLR53D1000037
NLTAPLR51D1000036
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
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