Loading...

NHTSA ID Number: 10186152

Manufacturer Communication Number: NCU-2020100001

TSB/Document Date: 2021-02-01


Summary

Mercedes-BenzeBay logo AG ("MBAG"), the manufacturer of Mercedes-BenzeBay logo vehicles, has determined that on certain Model Year (?MY?) 2019-2020 G-Class vehicles (463 platform), the fuel tank filler hose may not be fitted properly, causing small amounts of fuel to leak when refueling. In this case, the vehicle may not meet emission requirements. Contact between potentially leaking fuel and hot component parts (e.g. exhaust system) is not possible, so a fire hazard can be ruled out. Nevertheless, the fuel tank filler hose should be inspected and replaced if necessary on the affected vehicles.


If the PDF is very large, it may not load in the preview below.

Download PDF [273.99 KB]


Some older TSBs had multiple PDFs — visit the NHTSA Website to view all PDFs.

If the TSB PDF does not show, download or view it on the NHTSA Website.

Click on the (+) Plus Sign

Then Click on Associated Document(s)


SaleBestseller No. 1
Royal Purple 18000 Fuel Injector Cleaner - 6 fl. oz.
  • Restores fuel economy
  • Stabilizes ethanol
  • Maximizes horsepower
  • Improves responsiveness
  • For use in both gasoline and diesel engines
SaleBestseller No. 2
Lucas Oil 10003 Fuel Treatment - 1 Quart
  • The world’s #1 fuel additive for both gasoline and diesel...
  • A great tune-up in a bottle – treats gasoline, diesel fuel...
  • Cleans and lubricates the fuel system, including fuel...
  • Improves fuel economy by burning excess exhaust emissions
  • Increases power and acceleration by improving fuel flow and...

This product presentation was made with AAWP plugin.


Search NHTSA Database for Recalls

View Latest Recalls


Search NHTSA Database for Vehicle Investigations

View Latest Vehicle Investigations


Search NHTSA Database for Vehicle Complaints

View Latest Vehicle Complaints


TSB/Document ID: NCU-2020100001

Replacement Service Bulletin Number:

MFR Communication Date: 2020-12-04

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: FUEL SYSTEM, GASOLINE

MFR Component System:

MFR Component Subsystem:


Previous TSB

Next TSB



News Channel Update |

Vehicle Compliance & Analysis

TO: Mercedes-BenzeBay logo Dealer Principals, General Managers, Sales
Managers, Service Managers, Parts Managers
RE: Service Campaign 2020100001 Launch Notification
Check Fuel Tank Filler Hose (G-Class)

FROM: Gregory Gunther, Department Manager, Vehicle
Compliance and Analysis, Engineering Services
DATE: December, 04 2020

IMPORTANT NEW SERVICE CAMPAIGN LAUNCH INFORMATION

Please note that all customer inquiries should be directed to the Customer Assistance Center at 1-800-FOR-MERCEDESeBay logo.
Sincerely,
Gregory Gunther
Department Manager, Vehicle Compliance & Analysis

Mercedes-BenzeBay logo USA, LLC
One Mercedes-BenzeBay logo Drive

A Mercedes-BenzeBay logo AG Company

Sandy Springs, GA 30328

770.705.0600

News Channel Update |
Campaign No. :
2020100001

Vehicle Compliance & Analysis
Check Fuel Tank Filler Hose
(G-Class)

Campaign Desc. :
20P0792205

This is to notify you of a Service Campaign launch regarding the inspection and replacement of the fuel tank filler hose on 2,446 Model Year
("MY") 2019-2020 G-Class (463 platform) vehicles. Affected VINs will be flagged in VMI as "OPEN" on December 04, 2020.

Background
Mercedes-BenzeBay logo AG ("MBAG"), the manufacturer of Mercedes-BenzeBay logo vehicles, has determined that
on certain Model Year (“MY”) 2019-2020 G-Class vehicles (463 platform), the fuel tank filler hose
may not be fitted properly, causing small amounts of fuel to leak when refueling. In this case, the
vehicle may not meet emission requirements. Contact between potentially leaking fuel and hot
component parts (e.g. exhaust system) is not possible, so a fire hazard can be ruled out.
Nevertheless, the fuel tank filler hose should be inspected and replaced if necessary on the
affected vehicles.
MBUSA will conduct a service campaign. An authorized Mercedes-BenzeBay logo dealer will inspect and
replace (if necessary) the fuel tank filler hose on the affected vehicles. The estimated replacement
rate is < 1%. Parts should only be ordered in the event a replacement is required.

Issue

What We’re Doing
Parts

Parts are available and may be ordered as necessary.

Vehicles Affected
Vehicle Model Year(s)

2019-2020

Vehicle Model

G-Class (G550, AMGeBay logo G63)

Vehicle Population
2,446

Total Campaign Population

While we regret any inconvenience this may cause, MBUSA is determined to maintain a high level of vehicle quality and customer
satisfaction. Please refer all customer inquiries to the Customer Assistance Center at 1-800-FOR-MERCEDESeBay logo.

Mercedes-BenzeBay logo USA, LLC
One Mercedes-BenzeBay logo Drive

A Mercedes-BenzeBay logo AG Company

Sandy Springs, GA 30328

770.705.0600

Campaign No. 2020100001, December 2020

TO:

ALL MERCEDES-BENZeBay logo CENTERS

SUBJECT: Model G-Class (463 platform)
Model Year 2019-2020
Check Fuel Tank Filler Hose
Mercedes-BenzeBay logo AG (“MBAG”), the manufacturer of Mercedes-BenzeBay logo vehicles, has determined that on
certain Model Year (“MY”) 2019-2020 G-Class (463 platform) vehicles, the fuel tank filler hose may not be
fitted properly, causing small amounts of fuel to leak when refueling. In this case, the vehicle may not
meet emission requirements. Contact between potentially leaking fuel and hot component parts (e.g.
exhaust system) is not possible, so a fire hazard can be ruled out. Nevertheless, the fuel tank filler hose
should be inspected and replaced if necessary on the affected vehicles.
Prior to performing this Campaign:
• VMI must always be checked before performing campaigns to verify that the campaign is required on
a specific vehicle. Always check for any other open campaigns, and perform accordingly.
• Please review the entire Campaign bulletin and follow the repair procedure exactly as described.

Approximately 2,446 vehicle is affected.

Order No. P-SC-2020100001
This bulletin has been created and maintained in accordance with MBUSA-SLP S423QH001, Document and Data
Control, and MBUSA-SLP S424HH001, Control of Quality Records.

2

Check/test procedure A
1. Determine the vehicle's mileage.

a. If the mileage is less than 3000 miles: Carry out check/test procedure B.
b. If the mileage is more than 3000 miles: End measure.
Check/test procedure B
2. Detach right rear wheel and tire assembly.
For basic data, see AR40.10-P-1102XG.
3. Check tank filler hose (A, Figure 1) above vehicle frame (B, Figure 1) for leaks.

Figure 1
4. Check vehicle frame (B, Figure 2) next to fuel tank (C, Figure 2) for discolorations caused by fuel.
5. Use a telescopic mirror to check the tank filler hose (A, Figure 2) all around for damp areas and discolorations
caused by fuel.
The discolorations caused by fuel are the result of a material fault (D, Figure 2) in the tank filler hose (A,
Figure 2).

Figure 2
a. Tank filler hose (A, Figure 2) not leaktight: Carry out work procedure.
b. Tank filler hose (A, Figure 2) leaktight: End measure.
P-SC-2020100001

2

Work procedure
1. Replace tank filler hose
Only if leaks are detected.
Note: The estimated replacement is < 1%. Parts should only be ordered in the event a replacement is
required.

Primary Parts Information
Qty.
Part Name
1
hose
*parts must be ordered per VIN in XPPI.

Part Number
*

Damaged parts must be returned to the designated QEC test center in accordance with the warranty parts
return requirement section found in the policy and procedures manual.

Warranty Information
Operation: Determine the vehicle's mileage (02-1810)
Check hose for filler neck to fuel tank for leaks (02-1809)
Includes: Detach wheel and tire assembly
Remove hose for filler neck to fuel tank (after check). (02-1815)

Damage Code
07 92 205 8

Operation Number
02-1810
02-1809
02-1815

Note
Operation Number labor times are subject to change.

P-SC-2020100001

Labor Time (hrs.)
0.1
0.4
0.3

1


SaleBestseller No. 1
TOPDON Bidirectional Scan Tool, 2026 New ArtiDiag900 Lite Automotive Diagnostic Tool for Full System, Scanner for Car with Active Test, 8 Reset, Wireless OBD2 Scanner Diagnostic Tool for All Vehicles
  • [2026 Top-Tier Hardware and Software Upgrade]: Topdon ArtiDiag900 Lite scanner has enhanced hardware and latest features, including Android 11.0, 5x faster CPU, 10000mAh battery for 12 hours of continuous operation, stable wireless diagnosis with Bluetooth 5.0, 8-inch touchscreen. Added bi-directional control, wireless diagnosis, battery testing (optional), and DTC repair guide
  • [TOPDON Bidirectional Scan Tool]: This bidirectional obd2 scanner sends commands to the vehicle's ECU for active testing, enabling users to accurately and quickly locate faulty components such as injectors, coolant pumps, windows, wipers, headlights, mirrors, etc. The bidirectional control scanner is the ideal choice for workshops/automotive repair shops as it significantly reduces mechanic's diagnostic time.
  • [Wireless Bluetooth Diagnostic Experience]: The AD900 Lite scan tool comes with a Bluetooth 5.0 VCI, supporting a wireless diagnostic range of up to 33 feet (10 meters), allowing you to diagnose without being confined to cables or tight spaces. Stable and fast wireless diagnosis provides a comfortable repair environment. It also offers VCI cables to increase connectivity options.
  • [DTC Repair Guide Function]: Easily diagnose issues with your vehicle and receive guidance on repairs with the topdon scan tool's fault code definitions for all systems,maximize your diagnostic capabilities. This function is compatible with ChryslereBay logo/DodgeeBay logo/JeepeBay logo/FiateBay logo 2010-2014 and expanding with continual updates,the AritDiag 900 Lite car diagnostic scanner is the must-have tool for any technician or DIY enthusiast.
  • [OE-Level Full System Diagnostics]:AritDiag900 Lite full system diagnostic scanner can scan ALL available modules(Engine, Transmission, Airbag, ABS, ESP, TPMS, Gateway, Steering, Radio, Air conditioning, ect.) to✔read ECU info, ✔read/clear codes, ✔view live data stream, ✔retrieves freeze-frame, ✔perform active tests, and more. With just a simple click, it provides you with accurate and in-depth diagnostics.
SaleBestseller No. 2
TOPDON ONE Bidirectional Scan Tool, 10.1" OBD2 Scanner with J2534 Pass-Thru and ECU Coding, Over 50 Resets, Topology Mapping Car Diagnostic Tool for All Vehicles
  • Dual WiFi & 10.1" Touchscreen: Provides a stable, high-speed wireless link 3x faster than bluetooth, and a responsive, professional interface. Topdon ONE obd2 scanner diagnostic tool ensures smooth, non-lagging diagnostic scan, boosting mechanic efficiency
  • J2534 Pass-Thru Support: The included ONE VCI supports the J2534 standard, allowing it to function as a pass-thru device when paired with OEM diagnostic software.Through TOPDON’s RLink platform, technicians can perform dealer-level coding, expanding in-house capabilities without investing in multiple factory automotive scan tools
  • OE Topology Mapping: Visualize the vehicle’s ECU network exactly as it’s built.Zoom, pan, and highlight specific modules to pinpoint component issues with precision.Topology mapping displays real-time communication between modules
  • Topfix AI Assistant: Covers 5 million plus fault codes and delivers instant causes, symptoms, and repair guidance with professional wiring diagrams for each code.Slashes diagnostic time, boosts first-time fix accuracy, and increases shop revenue
  • 50 Plus Service Functions: Covers high-demand services like ADAS calibration, DPF regen, TPMS reset, ABS bleed, and throttle adaptation.Expands your service menu, allows you to charge premium rates, and turns away zero jobs due to lack of tooling. Vehicle-specific functionality may vary.
SaleBestseller No. 3
TOPDON TopScan Lite OBD2 Scanner Bluetooth, Bi-Directional Scanner Wireless All System Diagnostic Tool for iOS & Android, 8+ Hot Reset, Repair Guides, Check Engine Car Code Reader, Performance Test
  • Bi-Directional Control, Quickly Locate Problems: Turn your phone into a professional diagnostic tool. You can send commands from your phone to the ECU to test injectors, cooling fans, headlights, A/C clutch, windows, wipers, and more. See which one doesn't respond. Helps you quickly locate the problem and save time. No need to tear things apart, avoid blind disassembly.
  • Full System Diagnostics, No Fault Hides: Unlike basic diagnostic tools that only cover 4 systems, TopScan can scan all systems. Read and clear trouble codes, view live data streams, and generate a complete vehicle health report – all issues are clear at a glance. Covers 10,000+ vehicle models and is compatible with 99.99% of vehicles.
  • Flexible Subscription, Choose Advanced Features as Needed: TopScan Lite provides free-for-life access to core diagnostics, including full system scan, code reading, performance tests, and repair information. After purchase, advanced features (bi-directional control, service operations, live data, code clearing, and AI functions) are free-for-the-first-year. After the first year, if you want to use advanced features, you need to subscribe on a monthly, quarterly, or yearly basis. As new models and reset functions are updated, the tool will also be continuously upgraded.
  • AI Assistant - TopFix: Think of TopFix as your personal AI mechanic. It leverages a repair database and OEM data to deliver clear, step-by-step repair solutions. Features include AI Q&A, one-click translation, and a full repair log, making your diagnostic process simpler and more efficient.
  • 8+ Hot Resets, Keep Your Car in Top Shape: One-tap resets for oil, throttle, EPB, steering angle, DPF, ABS, BMS, and airbag. It enables car owners to easily perform essential maintenance, ensuring the vehicle stays in optimal condition and extends its service life.

This product presentation was made with AAWP plugin.


Last update on 2026-05-12 / Affiliate links / Images from Amazon Product Advertising API


 
Share to...