NHTSA ID Number: 10185599
Manufacturer Communication Number: SB-14-019
TSB/Document Date: 2021-01-19
Summary
In the event that one of the subject vehicles is driven while the ABS warning lamp is illuminated, operation of the torque converter clutch will be suspended. Driving the vehicle with an ABS warning lamp illuminated can lead to overheating of the transmission fluid due to the torque converter clutch not functioning. A jumper harness has been made available that will allow operation of the torque converter clutch in the event that the vehicle is driven while the ABS warning lamp is illuminated.
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TSB/Document ID: SB-14-019
Replacement Service Bulletin Number:
MFR Communication Date: 2014-09-16
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-019
09-16-2014
SERVICE BULLETIN
2005MY-07MY ALLISON TORQUE CONVERTER LOCKUP MODIFICATION
OVERVIEW
In the event that one of the subject vehicles is driven while the ABS warning lamp is illuminated, operation of
the torque converter clutch will be suspended. Driving the vehicle with an ABS warning lamp illuminated can
lead to overheating of the transmission fluid due to the torque converter clutch not functioning. A jumper
harness has been made available that will allow operation of the torque converter clutch in the event that
the vehicle is driven while the ABS warning lamp is illuminated.
NOTE: This procedure is provided as technical information and is not an authorization for a warranty repair.
SUBJECT VEHICLES
2005MY – 2007MY Hino Conventional ND8J, NE8J, NJ8J, and NV8J vehicles equipped with an Allison
transmission.
BEFORE YOU BEGIN:
- Read and understand all instructions and procedures before you begin the work.
- Read and follow all WARNINGS and NOTICES set forth in this publication. These alerts help to avoid damage
to components, serious personal injury, or both.
- Park the vehicle on a flat, level and solid surface.
- Place the gear shift lever in "Neutral" or "Park".
- Apply the parking brake firmly and confirm parking brake activation.
- Turn off the engine and remove the key from the ignition switch.
- Always wear safety glasses or goggles to protect your eyes.
Place wheel chocks in front of and behind all the wheels to prevent the vehicle from moving.
NOTE: Because of the similarity in the procedures with respect to 2005MY-2007MY, 2008MY-2010MY and
2011MY-2014MY make certain that you are using the procedure applicable to the model year of the vehicle
you are working on. The procedures differ from one model year group to another model year group.
PARTS
PART NUMBER
S859202840
82989E0090
82989E0100
Page 1 of 15
DESCRIPTION
Relay
2005MY - 2007MY Harness with Hydraulic
Brakes
2005MY - 2007MY Harness with Air Brakes
QUANTITY
2
As Required
As Required
Vendor Ref.: HMM-140709-J1
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-019
09-16-2014
SERVICE BULLETIN
VEHICLE PREPARATION:
1. Park the vehicle on level ground.
2. Confirm the engine is stopped, the
ignition switch in the off (LOCK) position
and the key is removed.
3. Apply the parking brake.
Page 2 of 15
Vendor Ref.: HMM-140709-J1
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-019
09-16-2014
SERVICE BULLETIN
4. Chock the front wheels.
REPAIR PROCEDURE
1. Remove the battery cover. Remove
the nut from the front negative battery
terminal. Remove the chassis ground
cable from the front battery. Tape the
end of the battery cable to prevent
contact with the battery terminal.
NOTICE: Do not discard the battery
terminal nut. It will be reused during the
assembly procedure.
2. Remove the fuse panel cover on
the passenger side of the
instrument panel.
Page 3 of 15
Vendor Ref.: HMM-140709-J1
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-019
09-16-2014
SERVICE BULLETIN
3. Remove the 2 bolts from the
trim panel above the fuse panel.
Remove the trim panel.
4. Unclip and remove the speaker
grille.
5. Remove the 1 bolt
and 1 clip at the bottom
of the right finish panel.
Remove the one clip at
the top of the right finish
panel. Remove the right
finish panel from the
instrument panel.
Page 4 of 15
Vendor Ref.: HMM-140709-J1
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-019
09-16-2014
SERVICE BULLETIN
6. Remove the 3 bolts from the
fuse panel. Roll the fuse panel
forward to access the back side of
the fuse panel.
7. Release the 9 locking tabs on the
back fuse panel cover. Remove the
cover.
8. Clip the new wire
harness relay block onto
the top of the fuse panel.
Install the two relays
(S859202840) into the
relay block.
Page 5 of 15
Vendor Ref.: HMM-140709-J1
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-019
09-16-2014
SERVICE BULLETIN
9. Locate the 10 amp ATM
fuse on the fuse panel.
Locate the White/Blue wire
coming out of the back of
the ATM fuse. Without
cutting the wire, strip one
inch (25mm) of insulation
back from the White/Blue
wire.
10. Find the White/Blue
wire coming from the
relay block on the new
harness. This wire will be
tied into the White/Blue
wire that was stripped
during the previous step.
Cut the wire to an
appropriate length. Strip
back one inch (25mm) of
insulation from the end of
the new White/Blue wire.
Solder the 2 wires
together. Wrap the
exposed section of wire
with electrical tape.
Page 6 of 15
Vendor Ref.: HMM-140709-J1
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-019
09-16-2014
SERVICE BULLETIN
11. Reinstall the fuse
panel cover. Route the 2
insulated wires and the 1
blue wire from the new
harness through the
open end of the fuse
panel cover.
12. Route the 1 blue wire and the 2
insulated wires behind the ECU
rack so that they hang down
towards the bulkhead junction box.
Page 7 of 15
Vendor Ref.: HMM-140709-J1
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-019
09-16-2014
SERVICE BULLETIN
13. Install the 3 bolts that secure
the fuse panel to the instrument
panel bracket. Tighten the fuse
panel bolts to the specified torque.
Specified Torque: 2.2 lb-ft (3 Nm)
14. Pull the insulated ground wire
and the blue wire through the
opening in the ECU rack toward the
ABS module.
15. Unplug the connector on the
right of the ABS module and
remove the terminal locking clip
from the connector.
Page 8 of 15
Vendor Ref.: HMM-140709-J1
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-019
09-16-2014
SERVICE BULLETIN
16. Determine whether the
particular vehicle being worked
on has hydraulic brakes or air
brakes. For vehicles with
hydraulic brakes, insert the
terminal end of the blue wire
coming from the relay block on
the new harness into cavity 12.
For vehicles with air brakes,
insert the terminal end of the
blue wire coming from the
relay block on the new harness
into cavity 14.
NOTICE: Operation of the
torque converter lockup and/or
ABS lamp may not function
properly if the terminal is
inserted into the wrong cavity.
17. Insert the connector locking
clip into the right ABS module
connector. Reconnect the
connector to the ABS module.
Page 9 of 15
Vendor Ref.: HMM-140709-J1
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-019
09-16-2014
SERVICE BULLETIN
18. Remove the top right bolt in the
ECU rack. Install the insulated
ground wire coming from the relay
block on the new harness using the
bolt that was removed. Tighten the
bolt the specified torque.
Specified Torque: 3.6 lb-ft (5 Nm)
19. Secure the loose hanging blue
wire as needed using tape or cable
ties. Ensure that the blue wire is
routed away from sharp edges
where chafing could occur.
20. Remove the 4 bolts that retain
the Engine ECU bracket to the ECU
rack. Slide the Engine ECU slightly
forward.
Page 10 of 15
Vendor Ref.: HMM-140709-J1
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-019
09-16-2014
SERVICE BULLETIN
21. Release the 6 locking tabs and
remove the inside cover from the
bulkhead junction box.
NOTICE: Care should be taken not
to break the locking tabs during
removal.
22. Locate the yellow wire that
connects to terminal #C6 (Hino
238, 258, 268, 308) on the
junction box Main W/H to
Frame W/H connector. Cut the
wire 2 inches (50mm) from the
connector. Strip back one inch
(25mm) of insulation from the
end of the wire going to the
connector.
Note: This terminal is in the
same position for Hino 338 but
is labeled #DK in the Electrical
Wire diagrams.
Page 11 of 15
Vendor Ref.: HMM-140709-J1
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-019
09-16-2014
SERVICE BULLETIN
23. Find the insulated Yellow
wire coming from the relay
block on the new harness.
This wire will be tied into the
Yellow wire that was stripped
during the previous step. Strip
back one inch (25mm) of
insulation from the end of the
insulated yellow wire. Solder
the 2 wires together. Wrap
the exposed section of wire
with electrical tape.
24. The yellow cab side wire
will no longer be used. Fold
the end of the wire over,
tape the wire to protect the
exposed end, and tie the
wire back into the harness.
Page 12 of 15
Vendor Ref.: HMM-140709-J1
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-019
09-16-2014
SERVICE BULLETIN
25. Route the insulated yellow wire
so that it exits the top of the
junction box alongside the other
harnesses. The excess length of the
insulated yellow wire can be coiled
within the junction box. Reinstall
the inside junction box cover.
26. Install the 4 bolts that retain
the ECU bracket to the ECU rack.
Tighten to the specified torque.
Specified Torque: 3.6 lb-ft (5 Nm)
27. Install the right finish
panel to the instrument
panel. Install the 1 bolt and
1 clip at the bottom of the
right finish panel. Tighten
the bolt to the specified
torque. Install the one clip
at the top of the right finish
panel.
Specified Torque: 2.2 lb-ft
(3 Nm)
Page 13 of 15
Vendor Ref.: HMM-140709-J1
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-019
09-16-2014
SERVICE BULLETIN
28. Install the speaker grille.
29. Install the upper trim panel to
the instrument panel. Install the 2
bolts into the trim panel above the
fuse panel. Tighten the bolts to the
specified torque.
Specified Torque: 2.2 lb-ft (3 Nm)
30. Install the fuse panel cover on
the passenger side of the
instrument panel.
Page 14 of 15
Vendor Ref.: HMM-140709-J1
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-019
09-16-2014
SERVICE BULLETIN
31. Position the ground cable onto
the negative battery terminal.
Install the negative battery
terminal nut. Tighten the nut to the
specified torque. Install the battery
cover. Proceed to the final
inspection procedure, below.
Specified Torque: 8.1 lb-ft (11.0
Nm)
FINAL INSPECTION PROCEDURE:
1. To complete this technical service bulletin, review the bulletin and confirm the following:
All wires have been soldered and covered with electrical tape as outlined within this
procedure
All nuts and bolts have been tightened to their specified torque
All trim panels and covers that were removed are securely installed
NOTE: This procedure is provided as technical information and is not an authorization for a warranty repair.
CLAIM APPLICATION:
* Reimbursable in accordance within the terms and policies of the Hino Truck limited warranties.
a) Labor charge: 1.2 hours
b) Warranty code: 26000
c) Trouble code: 99
d) Operation code: 23850AOT
e) Part Number: 82989E0080
Page 15 of 15
Vendor Ref.: HMM-140709-J1
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