JTB00544NAS2 Service Bulletin/Repair Instructions

12/16/2020
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JTB00544NAS2
TECHNICAL BULLETIN

16 DEC 2020
© Jaguar Land Rover North America, LLC

NOTE: The information in Technical Bulletins is intended for use by trained, professional

Technicians with the knowledge, tools, and equipment required to do the job properly and

safely. It informs these Technicians of conditions that may occur on some vehicles, or

provides information that could assist in proper vehicle service. The procedures should not

be performed by 'do-it-yourselfers'. If you are not a Retailer, do not assume that a condition

described affects your vehicle. Contact an authorized Jaguar service facility to determine

whether this bulletin applies to a speciﬁc vehicle.
INFORMATION
This reissue replaces all previous versions. Please destroy all previous versions.

This bulletin supersedes TSB JTB00544NAS1/2017 dated 09 JAN 2017, which should either

be destroyed or clearly marked to show it is no longer valid (e.g. with a line across the page).

Only refer to the electronic version of this Technical Bulletin in TOPIx.

Changes are highlighted in blue
SECTION:

501-03
SUBJECT/CONCERN:

Front/Rear Door Primary Seal Lower Edge Loose/Adrift
AFFECTED VEHICLE RANGE:

MODEL:

XF (X260)
MODEL YEAR:

2016-2020
VIN:

Y00001-Y85201
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ASSEMBLY PLANT:

Castle Bromwich

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MARKETS:

NORTH AMERICA
CONDITION SUMMARY:
SITUATION:

A front and/or rear door primary seal may become loose/adrift from the lower edge of the

door.
CAUSE:

To be conﬁrmed.
ACTION:

Follow the instructions below.
PARTS:
NOTE:

Door trim panel clip quantity is per door. Order the speciﬁed quantity (9 or 10) for

each Door Primary Seal being replaced.

PART NUMBER
DESCRIPTION
QUANTITY
T2H1222
Door Primary Seal
1-4
T4N9812
Door Trim Panel Clip - Front door
9
T4N9812
Door Trim Panel Clip - Rear door
10
WARRANTY:
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NOTES:

Repair procedures are under constant review, and therefore times are subject to

change; those quoted here must be taken as guidance only. Use TOPIx to obtain

the latest repair time.

The JLR claims submission system requires the use of causal part numbers. Labor

only claims must show the causal part number with a quantity of zero.
SRO
TIME

(HOURS)
CONDITION

CODE
CAUSAL

PART
F-PACE and XF - Front Door Seal - Renew
76.40.01
0.7
DS
T2H1222
XE - Front Door Seal - Renew
76.40.01
0.6
DS
T2H1222
XE and XF - Rear Door Seal - Renew
76.40.02
0.6
DS
T2H1222
F-PACE and XE long wheel base - Rear Door

Seal - Renew
76.40.02
0.7
DS
T2H1222
DESCRIPTION
NOTE:

Normal Warranty procedures apply.
SERVICE INSTRUCTION:
1.
Identify the door primary seal(s) as per the Customer concern.
2.
Remove the identiﬁed door interior trim panel (see TOPIx Workshop Manual section:

501-05 - Interior Trim and Ornamentation - Front/Rear Door Trim Panel ).
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3.
NOTE:

Front left door shown; others similar.

Remove the door frame interior ﬁnisher trim.

4.
NOTES:

The taped line must precisely follow the inner edge of the door primary

seal.

Front right door shown; others similar.

Using a suitable tape, mark the position of the inside edge of the door primary seal

following its proﬁle around the whole door.

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5.
NOTE:

Front right door shown; others similar.

On the lower edge of the door, mark the center position where the two ends of the

door primary seal join on the tape already applied.
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6.
NOTES:

Take note of the proﬁle orientation of the door primary seal before

removal.

Remove the door seal at 30 degrees to the plane in which it is ﬁtted

while keeping it under tension to reduce the amount of adhesive left

behind.

Front right door shown; others similar.

Remove and discard the door primary seal.
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7.
NOTES:

Take care not to move or damage the taped line around the door.

Front right door shown; others similar.

Clean and remove any remaining door seal adhesive from the edge of the door.
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8.
NOTES:

Make sure the replacement door primary seal is installed in the same

proﬁle orientation as the original.

Make sure to exactly follow the marked line when installing the new

door primary seal.

Front right door shown; others similar.

Starting with one end of the new door primary seal, start installing the seal against

the outside of the taped line at the point previously marked on the lower edge of

the door.
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9.
NOTE:

Front right door shown; others similar.

Using a suitable tool, trim the excess length off the newly installed door primary seal

so that it meets the other end of the seal on the lower edge of the door.
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10.
NOTE:

Front right door shown; others similar.

After installing the replacement door primary seal, apply pressure to the seal around

the full circumference using a roller or similar to make sure the adhesive bonds to

the door.
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11.
NOTE:

Front right door shown; others similar.

Remove the tape around the door seal.

Clean and remove any remaining adhesive.

12.
NOTE:

Front left door shown; others similar.

Install the door frame interior ﬁnisher trim.
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13.
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Install the door interior trim panel (see TOPIx Workshop Manual section: 501-05 Interior Trim and Ornamentation - Front/Rear Door Trim Panel ).
14.
Close the door.
15.
Only if necessary: repeat steps 2-14 to any other affected door identiﬁed in Step 1.
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12/12

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