NHTSA ID Number: 10184658
Manufacturer Communication Number: A20-030
TSB/Document Date: 2020-12-23
Summary
"Service Bulletin - The Motor Power Inverter (MPI), also known as the Intelligent Inverter Unit (IIU), may fail over time due to a defective solder joint. This failure may result in one or more of the following DTC(s): -P1440 (MPI Module Output Circuit Malfunction) -P1437 (MPI Module Short Circuit) -P15A5 (Motor Current Sensor Circuit Malfunction) -P0A78 (MPI Module Internal Circuit Malfunction) -P0AE1 (Bypass Contractor Malfunction) -P0A3C (Motor Control Module (MCM) Overheating) -P0A3F (Motor Rotor Position Sensor Circuit Malfunction) -P0DA8 (MPI Module Voltage Malfunction) -P1634 (MPI Module Signal Circuit Malfunction) -P0AEE (MPI Internal Circuit Malfunction) -P0A27 (High Voltage Contactor Stays Activated) American Honda
is extending the warranty coverage of the motor power inverter (MPI) on these vehicles to 15 years from the original date of purchase or 150,000 miles, whichever comes first."
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TSB/Document ID: A20-030
Replacement Service Bulletin Number:
MFR Communication Date: 2020-12-18
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
Service Bulletin
December 18, 2020
20-030
Version 1
Warranty Extension: 2012-15 Civic Hybrid
IMA Motor Power Inverter (MPI)
AFFECTED VEHICLES
Year
Model
Trim Level
VIN Range
2012-15
Civic Hybrid![]()
ALL
Check the iN VIN status for eligibility.
BACKGROUND
The Motor Power Inverter (MPI), also known as the Intelligent Inverter Unit (IIU), may fail over time due to a defective
solder joint. This failure may result in one or more of the following DTC(s):
P1440 (MPI Module Output Circuit Malfunction)
P1437 (MPI Module Short Circuit)
P15A5 (Motor Current Sensor Circuit Malfunction)
P0A78 (MPI Module Internal Circuit Malfunction)
P0AE1 (Bypass Contractor Malfunction)
P0A3C (Motor Control Module (MCM) Overheating)
P0A3F (Motor Rotor Position Sensor Circuit Malfunction)
P0DA8 (MPI Module Voltage Malfunction)
P1634 (MPI Module Signal Circuit Malfunction)
P0AEE (MPI Internal Circuit Malfunction)
P0A27 (High Voltage Contactor Stays Activated)
American Honda
is extending the warranty coverage of the motor power inverter (MPI) on these vehicles to 15 years from
the original date of purchase or 150,000 miles, whichever comes first.
CUSTOMER NOTIFICATION
Owners of affected vehicles will be sent a notification of this campaign.
Do an iN VIN status inquiry to make sure the vehicle is shown as eligible.
CORRECTIVE ACTION
Do an all-DTC check and replace the MPI if any of the DTC(s) listed under INSPECTION PROCEDURE are stored.
CUSTOMER INFORMATION: The information in this bulletin is intended for use only by skilled technicians who have the proper tools, equipment,
and training to correctly and safely maintain your vehicle. These procedures should not be attempted by “do-it-yourselfers,” and you should not
assume this bulletin applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact
an authorized Honda
automobile dealer.
© 2020 American Honda
Motor Co., Inc. – All Rights Reserved
Page 1 of 11
PARTS INFORMATION
Part Name
Part Number
Quantity
Intelligent Inverter Unit (IIU) (Motor Power Inverter [MPI])
061B0-RW0-A00
1
Tool Name
Part Number
Quantity
Insulated Tool Kit
OTCHON5999
1
TOOL INFORMATION
WARRANTY CLAIM INFORMATION
Operation
Number
Description
Flat Rate
Time
Defect
Code
Symptom
Code
Template
ID
Failed Part Number
1181EH
Do an all-DTC check,
and replace the MPI.
(Includes clearing
DTCs.)
1.5 hr
6Y800
H9800
A20030A
1B200-RW0-000
INSPECTION PROCEDURE
1. Connect an i-HDS, and do an ALL DTC check.
Are any of these DTCs listed?
P1440
P1437
P15A5
P0A78
P0AE1
P0A3C
P0A3F
P0DA8
P1634
P0AEE
P0A27
Yes – Replace the MPI unit. Go to REPAIR PROCEDURE.
No - This service bulletin does not apply, continue with normal system troubleshooting.
Page 2 of 11
REPAIR PROCEDURE
The IMA motor power cables carry high voltage when the engine is running or the IMA system is energized. To
avoid serious injury from electrical shock, do not start the engine with the IMA motor power cables disconnected.
NOTE
This repair procedure contains the removal of the IMA PCU. The IMA is a high-voltage system. You must be familiar with
the IMA system before working on or around it. Make sure you have read the IMA System Service Precautions before doing
repairs or service.
1. Disconnect the negative and positive 12-volt battery terminals.
2. Remove the rear seat cushion bolt.
Page 3 of 11
3. Push down on the rear seat cushion, pull out the seat hook handles to release the hooks, and remove the rear seat
cushion.
4. Remove the rear seat side bolster bolt.
NOTE
The left side is shown; repeat the step on the right side.
5. Remove the rear seat side bolster.
Page 4 of 11
6. Remove all of the rear head restraints.
7. Release the rear center seat belt from the guide.
8. Remove the rear seat back bolts.
9. Lift the rear seat-back to release it from the seat legator hooks.
Page 5 of 11
10. Remove the battery module switch lid.
11. Turn the battery module switch to OFF, make sure you can see the bolt, then wait at least 5 minutes to let the PDU
capacitors discharge.
12. Remove the IPU cover.
Page 6 of 11
13. Remove the power cable terminal cover.
14. Disconnect the connector, then the four cables from the DC-DC converter, and wrap the end of the cables with
insulating tape.
NOTE
Check the position of the U, V, and W phase cables and label them before disconnecting them.
Page 7 of 11
15. Remove the clip, ground cable, cables, and connectors from the PCU as shown.
NOTE
Use insulated tools for this procedure.
16. Remove the PCU assembly.
Page 8 of 11
17. Remove the junction board assembly.
18. Remove the bolts and clips.
19. Disconnect the connectors, then remove the IMA inverter cover.
Page 9 of 11
20. Remove the cover, then remove the IMA inverter busbars.
21. Remove the insulator, then remove the busbars.
Page 10 of 11
22. Remove the phase motor current sensor and the U, V, and W busbars.
23. Remove the MPI module and install the new MPI module.
24. Install all removed parts in the reverse order of removal
25. Clear all DTCs.
END
Page 11 of 11
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