NHTSA ID Number: 10183839
Manufacturer Communication Number: PA-2015-014
TSB/Document Date: 2020-12-07
Summary
Av-Tekk
Core size: 22 5⁄16” x 21 11⁄16”
Inlet conn: 3 3⁄8” O.D. FLANGE
Outlet conn: 3 3⁄8” O.D. FLANGE
Use with O.E.M. Hose & Clamps
WGM-31A NEW HD
Core size: 34 1⁄4” x 25 7⁄16”
Inlet conn: 4” O.D.
Outlet conn: 4” O.D.
Use with Hose & Clamp
Kit 14000
WGM-31H NEW
Core size: 34 5⁄16” x 29 3⁄16”
Inlet conn: 4” O.D.
Outlet conn: 4” O.D.
Use with Hose & Clamp
Kit 14000
(cont.)
WGM-31M NEW HD
Core size: 34 1⁄4” x 26 1⁄8”
Inlet conn: 4” O.D.
Outlet conn: 4” O.D.
Use with Hose & Clamp
Kit 14000
WS-35A NEW HD
Core size: 34” x 20 3⁄4”
Inlet conn: 4” O.D.
Outlet conn: 4” O.D.
Use with Hose & Clamp
Kit 14000
WS-35C NEW HD
Core size: 35 1⁄2” x 24 1⁄4”
Inlet conn: 4” O.D.
Outlet conn: 4” O.D.
Use with Hose & Clamp
Kit 14000
WS-35E NEW HD
Core size: 37 1⁄4” x 29”
Inlet conn: 4” O.D.
Outlet conn: 4” O.D.
Use with Hose & Clamp
Kit 14000
23
Proper coolant flow is essential to all vehicles operations. When coolant flow is inhibited for
any reason failure of crucial engine components can occur from extreme overheating. To help
eliminate the failures of some common components due to overheating Av-Tekk is introducing
its new line of products Grizzly-Air. Most in the diesel service industry know how common it
is to replace EGR coolers and oil coolers multiple times throughout the use of a vehicles life.
Destined to fail because of poor designs these components just aren’t made to last. Av-Tekk’s
Grizzly-Air seeks to solve this problem by providing a new robust rebuild process for EGR
coolers that eliminates the cause of failures in this component. Utilizing T304 stainless steel
tubing, Grizzly-Air eliminates the Turbulator design used in most OEM EGR coolers. Then, this
new stainless steel tubing is TIG welded to precise cut plates attached to the cooler housing. This
new design from Grizzly-Air ensures that the EGR cooler will continue to operate properly even
when the flow of coolant has been inhibited. Just like Av-Tekk Heavy Duty Charge-Air Coolers,
the Grizzly-Air product line offers superior quality for any situation.
Whether it’s a personal vehicle or a work vehicle, from light duty to heavy duty engines GrizzlyAir offers a wide range of EGR and Oil Cooling products.
Grizzly-Air provides a Limited Lifetime Warranty on all Powerstroke
applications, and 12 Month/
Unlimited Mileage warranty on all other products. Call any Av-Tekk representative for more.
TABLE OF CONTENTS
CUMMINS: DODGE - FORD - STERLING...........................................................................................................4
ISX CUMMINS ENGINES...............................................................................................................................4
ISM CUMMINS ENGINES...............................................................................................................................4
ISB CUMMINS ENGINES...............................................................................................................................5
5.9L CUMMINS ENGINES..............................................................................................................................5
6.7L CUMMINS ENGINES - DODGE RAM.....................................................................................................6
6.7L CUMMINS ENGINES - STERLING.........................................................................................................6
DETROIT..................................................................................................................................................................7
DETROIT SERIES 60 ENGINES ...................................................................................................................7
FORD.........................................................................................................................................................................7
4.5L POWER STROKE ENGINES..................................................................................................................7
6.0L POWER STROKE ENGINES..................................................................................................................8
6.4L POWER STROKE ENGINES ...............................................................................................................13
7.3L POWER STROKE ENGINES ...............................................................................................................14
GENERAL MOTORS.............................................................................................................................................. 15
6.6L ENGINES ............................................................................................................................................15
MERCEDES BENZ................................................................................................................................................ 16
MBE904 ENGINES........................................................................................................................................16
MBE906 ENGINES........................................................................................................................................16
MBE4000 ENGINES......................................................................................................................................17
NAVISTAR............................................................................................................................................................... 17
VT275 ENGINES...........................................................................................................................................17
VT365 ENGINES...........................................................................................................................................18
DT466E / DT570 / HT570 ENGINES ............................................................................................................20
MAXFORCE DT / 9 / 10 ENGINES...............................................................................................................21
MAXFORCE DT / 9 / 10 ENGINES...............................................................................................................22
VOLVO.....................................................................................................................................................................22
D12D ENGINES............................................................................................................................................22
GRIZZLY AIR WARRANTY POLICY...................................................................................................................23
CORE REQUIRED ON ALL UNITS
3
CUMMINS: DODGE - FORD - STERLING
ISX CUMMINS ENGINES
GA 100
APPLICATION:
CUMMINS ISX
YEAR (RANGE):
2002-2006
OEM PART NUMBERS:
2881783NX, 4956008NX,
4089436NX
NOTES: EGR COOLER - This is a Generation 1 ISX EGR Cooler.
Gaskets are included.
GA 101
APPLICATION:
CUMMINS ISX
YEAR (RANGE):
2002-2006
OEM PART NUMBERS:
4955422RX
NOTES: EGR VALVE - This is a Generation 1 ISX EGR Valve.
Gaskets are included.
GA 102
APPLICATION:
CUMMINS ISX
YEAR (RANGE):
2007-2009
OEM PART NUMBERS:
2881747NX, 2881784NX
NOTES: EGR COOLER - This is a Generation 2 ISX EGR Cooler.
Gaskets are included.
ISM CUMMINS ENGINES
GA 103
APPLICATION:
CUMMINS ISM
YEAR (RANGE):
2002-2006
OEM PART NUMBERS:
4089380NX
NOTES: EGR COOLER - Cooler is hex shaped. No Gaskets are
Included.
4
CORE REQUIRED ON ALL UNITS
CUMMINS: DODGE - FORD - STERLING - CONTINUED
ISM CUMMINS ENGINES - CONTINUED
GA 104
APPLICATION:
CUMMINS ISM
YEAR (RANGE):
2002-2007
OEM PART NUMBERS:
4955421RX
NOTES: EGR VALVE - This is a Generation 1 ISM EGR Valve.
Gaskets are included.
GA 105
APPLICATION:
CUMMINS ISM
YEAR (RANGE):
2007-2010
OEM PART NUMBERS:
4955469NX
NOTES: EGR COOLER - Cooler is round shaped. No Gaskets are
Included.
ISB CUMMINS ENGINES
GA 106
APPLICATION:
CUMMINS ISBe
YEAR (RANGE):
Various
OEM PART NUMBERS:
4946088
NOTES: EGR COOLER - No Gaskets are Included.
5.9L CUMMINS ENGINES
GA 107
APPLICATION:
CUMMINS 5.9L
YEAR (RANGE):
Various
OEM PART NUMBERS:
4089256NX
NOTES: EGR COOLER - Gaskets included.
CORE REQUIRED ON ALL UNITS
5
CUMMINS: DODGE - FORD - STERLING - CONTINUED
5.9L CUMMINS ENGINES - FORD
GA 107
APPLICATION:
FORD 5.9L
YEAR (RANGE):
2003-2007 F650 & F750
OEM PART NUMBERS:
4089256NX
NOTES: EGR COOLER - Offered on the F650 & F750 Series.
Gaskets included.
6.7L CUMMINS ENGINES - DODGE RAM
GA 108
APPLICATION:
CUMMINS 6.7L
YEAR (RANGE):
2007-2008
OEM PART NUMBERS:
68026996AA
NOTES: EGR COOLER - The water supply uses a push on hose
with hose clamps. This unit is the original OEM design. If your truck
had a replacement EGR Cooler it was upgraded to the Newer version
Grizzly Air# GA 109 with O-ring seals.Gaskets Included.
GA 109
APPLICATION:
CUMMINS 6.7L
YEAR (RANGE):
2009-2011
OEM PART NUMBERS:
53041182AA
NOTES: EGR COOLER - The water supply uses an O-ring seal hose
fitting. This is the newer version of this applications EGR Cooler. This
part supercedes original part which was equivalent to
Grizzly Air# GA 108. No Gaskets are Included.
6.7L CUMMINS ENGINES - STERLING
GA 109
APPLICATION:
CUMMINS 6.7L
YEAR (RANGE):
2009-2011
OEM PART NUMBERS:
53041182AA, 68048991AA
NOTES: EGR COOLER - The water supply uses an O-ring seal hose
fitting. This is the newer version of this applications EGR Cooler.
No Gaskets are Included.
6
CORE REQUIRED ON ALL UNITS
DETROIT
DETROIT SERIES 60 ENGINES
GA 200
APPLICATION:
SERIES 60 - 2 Bolt
YEAR (RANGE):
Various
OEM PART NUMBERS:
23535180
NOTES: EGR COOLER - 2 Bolt. No Gaskets are Included.
GA 201
DESCRIPTION:
SERIES 60 - 3 Bolt
YEAR (RANGE):
Various
OEM PART NUMBERS:
23538835
NOTES: EGR COOLER - 3 Bolt. No Gaskets are Included.
FORD
4.5L POWER STROKE ENGINES
GA 300
APPLICATION:
4.5L
YEAR (RANGE):
2006-2010 LCF
OEM PART NUMBERS:
1846757C92
NOTES: EGR COOLER - LCF (Lower Cab Forward) - Square Shape
- 6 Cyl. No Gaskets are Included.
CORE REQUIRED ON ALL UNITS
7
FORD CONTINUED
6.0L POWER STROKE ENGINES
GA 301
APPLICATION:
6.0L
YEAR (RANGE):
2003 F-SERIES
2003-2009 POWERSTROKE
OEM PART NUMBERS:
3C3Z9P456B
NOTES: EGR COOLER - Round Shape.
Requires GA 309K Intake Gasket Kit-(OEM #3C3Z-9433-AA).
No Gaskets are Included.
LIMITED LIFETIME WARRANTY
GA 301KA
APPLICATION:
6.0L
YEAR (RANGE):
2003 F-SERIES
2003-2009 POWERSTROKE
OEM PART NUMBERS:
3C3Z9P456B
NOTES: EGR KIT - Round Shape. EGR Cooler and Oil Cooler
Combination Kit, Includes Intake Gasket Set (GA 309K) and Oil Cooler
Gaskets. Contents: GA 301, GA 309K, 3C3Z6A642CA.
GA 301KB
APPLICATION:
6.0L
YEAR (RANGE):
2003 F-SERIES
2003-2009 POWERSTROKE
OEM PART NUMBERS:
3C3Z9P456B
NOTES: EGR KIT - Round Shape. EGR Cooler and Oil Cooler
Combination Kit, Includes Intake Gasket Set (GA 309K), Oil Cooler
Gaskets and Ultra Sonically Cleaned Intake Manifold.
Contents: GA 301, GA 309K, 3C3Z6A642CA, GA 303.
8
CORE REQUIRED ON ALL UNITS
FORD CONTINUED
6.0L POWER STROKE ENGINES - CONTINUED
GA 301KC
APPLICATION:
6.0L
YEAR (RANGE):
2003 F-SERIES
2003-2009 POWERSTROKE
OEM PART NUMBERS:
3C3Z9P456B
NOTES: EGR KIT - Round Shape. EGR Cooler and Oil Cooler
Combination Kit, Includes Intake Gasket Set (GA 309K), Oil Cooler
Gaskets, Ultra Sonically Cleaned Intake Manifold and EGR Valve.
Contents: GA 301, GA 309K, 3C3Z6A642CA, GA 303,
GA 302
GA 302
APPLICATION:
6.0L
YEAR (RANGE):
2003 F-SERIES
2003-2009 POWERSTROKE
OEM PART NUMBERS:
4C3Z9F452A, CX2056
NOTES: EGR VALVE - Early Model 6.0L Engines produced prior to
9/22/03, with the Round EGR Cooler.
GA 303
APPLICATION:
6.0L
YEAR (RANGE):
2003 F-SERIES
NOTES: INTAKE MANIFOLD - Earlier model of the 6.0L Intake has
the cross member at the rear. Fits VT365 - 6.0L F650 & F750. Fits 363
C.I. & 365 C.I.
CORE REQUIRED ON ALL UNITS
9
FORD CONTINUED
6.0L POWER STROKE ENGINES - CONTINUED
GA 304
APPLICATION:
6.0L
YEAR (RANGE):
2004-2007 F SERIES & EXCURSION
2004-2010 E SERIES
OEM PART NUMBERS:
4C3Z9P456AJ
NOTES: EGR COOLER - Square Shape.
Requires GA 309K Intake Gaskit Kit (OEM# 3C3Z-9433-AA).
No Gaskets are Included.
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TSB/Document ID: PA-2015-014
Replacement Service Bulletin Number:
MFR Communication Date: 2015-02-11
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
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