NHTSA ID Number: 10183436
Manufacturer Communication Number: TSBENG154R1
TSB/Document Date: 2020-12-03
Summary
TSB - VCM LOGIC IMPROVEMENT - DTC P200A00 (SA 220) - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information related to the ECM software upgrade and inspection of the VCM motor of some 2016MY Sorento (UMa) vehicles, produced from November 17, 2014 through December 21, 2015, which may experience a malfunction indicator lamp (MIL) illuminated with the Electronic Control Module (ECM) system-related DTC; P200A00.
GROUP
ENG
NUMBER
154 (REV 1, 04/07/2015)
MODEL
2016MY
Sorento (UMa)
w/2.4L GDI
DATE
February 2016
TECHNICAL SERVICE BULLETIN
SUBJECT:
VCM LOGIC IMPROVEMENT - DTC P200A00 (SA 220)
NOTICE
This bulletin has been revised to include additional information. New/revised
sections of this bulletin are indicated by a black bar in the margin area.
This bulletin provides information related to the ECM software upgrade and inspection of the
VCM motor of some 2016MY Sorento (UMa) vehicles, produced from November 17, 2014
through December 21, 2015, which may experience a malfunction indicator lamp (MIL)
illuminated with the Electronic Control Module (ECM) system-related DTC; P200A00. To correct
this condition, the ECM should be reprogrammed using the GDS/KDS download, as described
in this bulletin, and, if necessary, replacement of the Variable Charge Motion Actuator (VCMA).
Do not replace the intake manifold for this concern. Before performing this procedure, verify the
VIN falls within the production ranges by consulting the table on page 8. For confirmation that
the latest reflash has been performed to a vehicle you are working on, verify ROM ID using the
tables in this TSB.
DTC P200A00 - Intake Manifold Runner Performance
NOTICE
This reflash contains two (2) upgrade events which MUST be performed in
sequence.
NOTICE
A Service Action is a repair program without customer notification that is performed
during the warranty period. Any dealer requesting to perform this repair outside the
warranty period will require DPSM approval.
Repair status for a VIN is provided on WebDCS (Service> Warranty Coverage>
Warranty Coverage Inquiry> Campaign Information). Not completed Recall / Service
Action reports are available on WebDCS (Consumer Affairs> Not Completed Recall>
Recall VIN> Select Report), which includes a list of affected vehicles.
This issue number is SA 220.
File Under:
Circulate To:
x General Manager
x Service Advisor(s)
x Service Manager
x Parts Manager
x Technician(s)
x Body Shop Manager
x Fleet Repair
Page 2 of 8
SUBJECT:
VCM LOGIC IMPROVEMENT – DTC P200A00 (SA 220)
Diagnostic Flowchart:
Perform VCM Actuation
Test
If NO abnormal sound
is heard from VCM
If an abnormal sound
emanates from VCM
(Click on "Attach
Files"
above to download
abnormal sound)
Perform Event # 275
&
Perform Event # 277
Replace VCM
(Refer to Service
Information)
Clear any DTCs using
GDS/KDS
Perform Event # 275
&
Perform Event # 277
Clear any DTCs using
GDS/KDS
NOTICE
Do not replace the intake manifold for this concern. Any associated claims for
intake manifold replacement are subject to review and chargeback.
TSB: ENG 154 / SA 220 (REV 1) Sorento (UMa) February 2016
Page 3 of 8
SUBJECT:
VCM LOGIC IMPROVEMENT –DTC P200A00 (SA 220)
ECM Upgrade Procedure:
To correct this condition, the ECM should be reprogrammed using the GDS/KDS
download, as described in this bulletin.
UPGRADE EVENT NAME
275.UMA 2.4GDI VCM LOGIC IMPROVEMENT
277. UMA 2.4GDI TCU FLEXRAY NOISE IMPROVEMENT
NOTICE
A fully charged battery is necessary before ECM upgrade can take place. It is
recommended that the Midtronics GR8-1299 system be used in ECM mode during
charging. DO NOT connect any other battery charger to the vehicle during ECM upgrade.
All ECM upgrades must be done with the ignition key in the ‘ON’ position.
Be careful not to disconnect any cables connected to the vehicle or GDS during the ECM
upgrade procedure.
DO NOT start the engine during ECM upgrade.
DO NOT turn the ignition key ‘OFF’ or interrupt the power supply during ECM upgrade.
When the ECM upgrade is completed, turn the ignition ‘OFF’ and wait 10 seconds before
starting the engine.
ONLY use approved ECM upgrade software designated for the correct model, year.
CAUTION
Before attempting an ECM upgrade on any Kia
model, make sure to first determine
whether the particular model is equipped with an immobilizer security system.
Failure to follow proper procedures may cause the PCM to become inoperative after
the upgrade and any claims associated with this repair may be subject to
chargeback.
TSB: ENG 154 / SA 220 (REV 1) Sorento (UMa) February 2016
Page 4 of 8
SUBJECT:
VCM LOGIC IMPROVEMENT – DTC P200A00 (SA 220)
ROM ID INFORMATION TABLES :
Upgrade event #275 (UMa)
MODEL
UMA 2.4
GDI
T/M
IMMO
ECM P/N
Yes (+)
39100 2GGF5
39100 2GGH5
39100 2GGF0
39100 2GGH0
6AT
No (-)
39100 2GGF1
39100 2GGH1
ROM ID
OLD
UMAFNC4ER91A
UMAFNC4ER92A
UMAGNC4ERA31
UMAFNC4EM91A
UMAFNC4EM92A
UMAGNC4EMA31
UMAFNC4EMA3A
UMAFNC4EMA5A
NEW
UMAFNC4ERA51
UMAFNC4EMA51
UMAFNC4EMA5B
To verify the vehicle is affected, be sure to check the Calibration Identification of the vehicle's ECM
ROM ID and reference the Information Table as necessary.
Upgrade event #277 (UMa)
MODEL
DT
IMMO
ECU P/N
No(-)
39100 2GGF0
39100 2GGF1
2WD
Yes (+)
UMA 2.4
GDI
No (-)
4WD
Yes (+)
39100 2GGF5
39100 2GGH0
39100 2GGH1
39100 2GGH5
ROM ID
OLD
NEW
TUM2G24NB0
TUM2G24NB1
TUM2G24NB2
TUM4G24NB0
TUM4G24NB1
TUM4G24NB2
To verify the vehicle is affected, be sure to check the Calibration Identification of the vehicle's ECM
ROM ID and reference the Information Table as necessary.
NOTICE
If performing this TSB using KDS, refer to TSB SST 037 for detailed information.
1.
Connect the power supply cable to the GDS.
NOTICE
If attempting to perform the ECM upgrade with the power supply cable
disconnected from the GDS, be sure to check that the GDS is fully charged
before ECM upgrade. If the GDS is not fully charged, failure to perform the ECM
upgrade may occur. Therefore, it is strongly recommended that the power supply
connector be connected to the GDS.
TSB: ENG 154 / SA 220 (REV 1) Sorento (UMa) February 2016
Page 5 of 8
SUBJECT:
2.
VCM LOGIC IMPROVEMENT –DTC P200A00 (SA 220)
Connect the USB cable between the VCI and the GDS.
NOTICE
When performing the ECM upgrade using the GDS, wireless communication
between the VCI and GDS is not available. Therefore, be sure to connect the USB
cable between the VCI and the GDS.
3.
Connect the Main 16-pin DLC cable (GHDM – 241000) to the VCI.
4.
Connect the Main 16-pin DLC cable
(GHDM – 241000) to the OBD-II
connector, located under the driver's
side of the instrument panel.
5.
With the ignition key ON, turn ON the VCI and GDS. Access the GDS vehicle identification
number (VIN) screen and configure the vehicle using the VIN AUTO DETECT Function.
6.
Select ENGINE system, and click OK.
TSB: ENG 154 / SA 220 (REV 1) Sorento (UMa) February 2016
Page 6 of 8
SUBJECT:
VCM LOGIC IMPROVEMENT – DTC P200A00 (SA 220)
7.
Select ECU Upgrade from the bottom right-hand corner. Next select Auto Mode, and then
Engine. Perform event #275 in accordance with normal GDS upgrade procedures.
8.
After performing event #275, return the GDS home screen, select A/T System and click
OK.
9.
Select ECU Upgrade from the bottom right-hand corner. Next select Auto Mode, and then
A/T . Perform the event #277 in accordance with normal GDS upgrade procedures.
10.
Check for Diagnostic Trouble Codes using the GDS and erase any DTCs stored such as
EPS, ESC, and TPMS that may have been set during reprogramming.
11.
Start the engine to confirm proper operation of the vehicle
TSB: ENG 154 / SA 220 (REV 1) Sorento (UMa) February 2016
Page 7 of 8
VCM LOGIC IMPROVEMENT –DTC P200A00 (SA 220)
SUBJECT:
CAUTION
Before attempting an ECM upgrade on any Kia
model, make sure to first determine
whether the particular model is equipped with an immobilizer security system.
Failure to follow proper procedures may cause the PCM to become inoperative after
the upgrade and any claims associated with this repair may be subject to
chargeback.
NOTICE
Do NOT attempt to perform a Manual Mode upgrade unless Auto Mode fails. Always
follow the instructions given on the GDS in either Auto or Manual mode. See table
for Manual Mode passwords.
*MANUAL MODE ECM UPGRADE PASSWORDS:
*Do NOT perform Manual Mode ECM upgrade unless Auto Mode fails.
Upgrade event #275 and #277 Sorento (UMa)
Event #
275
277
System
ECU
TCU
Menu
Password
UMA 2.4GDI A/T -IMMO : 39100-2GGF1/H1
0021
UMA 2.4GDI A/T -IMMO : 39100-2GGF0/H0
0020
UMA 2.4GDI A/T +IMMO/SMK : 39100-2GGF5/H5
0025
UMA Theta 2.4GDI 2WD : 39100-2GGF0/1/5
0021
UMA Theta 2.4GDI 4WD : 39100-2GGH0/1/5
0026
1.
Within the ECM Upgrade screen, select Manual Mode in the left column, select Engine
and then select Upgrade Event #275. Select the appropriate control unit part number by
referring to the ROM ID Information Table on Page 4, and click OK. After performing event
#275, perform Upgrade Event #277 in the same manner.
2.
Enter the appropriate password from the table above, and click OK.
3.
Upgrade will begin and the progress of the upgrade will appear on the bar graph.
4.
When the GDS reports that the ECM upgrade has been successfully completed, click OK,
turn OFF the ignition key, and wait at least 10 seconds before attempting to start the
engine.
5.
Check for Diagnostic Trouble Codes using the GDS and erase any DTCs stored such as
EPS, ESC, and TPMS that may have been set during reprogramming.
6.
Start the engine to confirm proper operation of the vehicle.
TSB: ENG 154 / SA 220 (REV 1) Sorento (UMa) February 2016
Page 8 of 8
SUBJECT:
VCM LOGIC IMPROVEMENT – DTC P200A00 (SA 220)
PARTS INFORMATION:
Part Name
Part Number
Qty.
Motor Assy-VCM
28323 2GGA1
1
AFFECTED VEHICLE PRODUCTION RANGE:
Model
Production Date Range
Sorento (UMa)
From November 17, 2014 through December 21, 2015
WARRANTY CLAIM INFORMATION:
Claim
Type
V
Causal P/N
39100 2GGF0
Qty.
0
N
Code
N99
C
Code
C99
Repair
Description
Labor Op
Code
Time
Related
Parts
Qty.
(SA 220)
ECM
Upgrade
160A02R0
0.7
M/H
N/A
0
(SA 220)
ECM & TCM
Upgrade and
VCM
Replace
160A02R1
1.1
M/H
28323
2GGA1
1
NOTICE
VIN inquiry data for this repair is provided for tracking purposes only. Kia
retailers
should reference SA 220 when accessing the WebDCS system.
TSB: ENG 154 / SA 220 (REV 1) Sorento (UMa) February 2016
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TSB/Document ID: TSBENG154R1
Replacement Service Bulletin Number:
MFR Communication Date: 2016-04-07
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
MFR Component System:
MFR Component Subsystem:
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