NHTSA ID Number: 10183369
Manufacturer Communication Number: IS-20007A
TSB/Document Date: 2020-12-01
Summary
DRIVER’S AIR CONDENSER
REPLACEMENT AND RELOCATION Revision: A Material: Added hardware.
Instruction Sheet
IS-20007A
DRIVER’S AIR CONDENSER REPLACEMENT AND RELOCATION
X3-45VIP FROM E-5459 TO H-6179 RETROFITTED WITH EFD
Revision: A
Material: Added hardware.
November 2020
MATERIAL
Kit #IS20007 includes the following parts:
Part No.
Description
Qty
Compressor Door Parts (Steps A-B-C)
030082
SHIM U 3.175MM
280504
DOOR UPPER HINGE
280549
DOOR UPPER HINGE
280567
COMPRESSOR DOOR CATCH PIN
280589
ROLLER
280599
SHIM
280610
SHIM
284607
NYLON BUSHING
430406
502570
WSH LO SPT SS 6.1X11.8X1.6 (M6,#12)
502622
SCR CAP HEX SS NSS M6X20 FT
502723
WSH FL NYL .386X.750X.050 (M8,3/8)
502854
NUT HEX N500 M6-1
2810294
HINGE DOWN COMP. DOOR ASSY
5000310
SCR CAP HEX SS NSS M6X1 X 40
5001063
NUT RIV FL OKS M8-1.25X11X1.5
5001461
SCR MA FL PH SS M8-1.25X40 FT
5001815
SCR CAP HEXF N500 M6-1 X 30 G 8.8
Writer: FL
3
1
1
1
1
2
1
2
3
3
2
1
3
1
2
2
1
3
IS-20007
Page 2 / 26
Part No.
Description
5001833
WSH BEL SPR SS 301 6.65X17.4X1.27(M6,1/4
5001868
WSH BELL SS 8.4X18X2 (M8,5/16)
5001912
SCR CAP HEX SS NSS M8X30
5001983
NUT HEX NYRT SS NSS M8X1.25
7770484
PLATE SS 304 3"X3" 11GA
Qty
4
2
2
5
1
Condenser Relocation Parts (Steps D to K)
454030
HOSE ASS 1550 MM LG
1
454031
HOSE, CONDENSER 2570 MM LG, ASS
1
454032
HOSE CONDENSOR 3180MM LG ASS
1
454033
HOSE ASS 800 MM LG
1
454035
SUPPORT, FILTER DRYER
1
454036
FAN PROTECTOR PANEL (GUARD)
1
454037
SHROUD ASSEMBLY
1
454156
SUPPORT CONDENSER ASSEMBLY
1
500107
SCR TC HEX Z050 1/4-20X2 1/2
2
500411
WASHER FL .260x.697x.050 SS
6
500607
SCR MA TR PH SS 10-24X1
3
501338
TEE 1/4PM X 1/4PF X 1/4PF
1
502655
SCREW CAP HEX M10-1.5x25 SS BK
1
502780
SCR CAP HEX SS NSS M8X25
2
502853
WASHER LO SPT 6.1x11.8x1.6 N500
6
504016
CABLE TIE, NYLON BLK (LIGHT-HEAVY)
504357
WSH FL SS .187X.437X.050 (M4,#8)
504637
CABLE TIE, NYLON BLK (STD)
504727
CLAMP HOSE POLY 2 BLOCKS FOR 2 HOSES
2
504728
COVER, PLATE T3
2
504751
DUAL SWIVEL SADDLE SPACER (100 POUNDS)
1
Writer: FL
-
4
3
-
30
IS-20007
Page 3 / 26
Part No.
Description
Qty
506228
TAPE RUB ADH1 CC POL 1/4" x 1/2" x 37.5' / GREY 2520X
561565
WIRE SEAL PED W-PACK 20-16 GRN
2
561566
CONN PED W-PACK 2 PH
1
561567
TERM PED WEATHER-P PIN 20-18AWG
2
563332
MINI RELAY, 24V WITH RESISTOR
2
565881
FAN CONDENSOR 12'' - BRUSHLESS - AXIAL
1
0610379
HARNESS, DRIVER AIR CONDENSER X3
950249
VALVE SCHRAEDER
1
950270
PRESSURE SWITCH
1
950552
CONDENSOR
1
952629
CLAMP P STL ZP RUB 15.9 ID
6
952634
CLAMP P STL ZP RUB 23.8 ID
2
5001137
WSH FL SS .203X.438X.06 (M5,#10)
24
5001180
NUT HEX NYRT SS 10-24
6
5001241
SCR MA TR PH SS 10-24X1/2
3
5001448
WSH FL SS .343X.875X.040 (M8,5/16)
10
5001697
SCREW CAP HEX M6-1.0x16 SS BK
6
5001758
NUT HEX STO M10-1.5 N500
1
5001787
NUT HEX NYRT SS M8-1.25X9.5
6
5001851
NUT HEX M6-1.0 SS BK
4
5001912
SCR CAP HEX SS NSS M8X30
6
5001975
SCR TC BDG PH SS410 Z050 10-24X3/8
24
5001981
HEX CAP SCR SS NSS M8X50
2
5001983
NUT HEX NYRT SS
6
8079360
3
N37749
DUAL CLAMP TIE
8
IS-20007
FI-20007
Instruction sheet
Feuille instruction
Writer: FL
90”
-
-
1
1
1
IS-20007
Page 4 / 26
NOTE
Material can be obtained through regular channels.
Table of Contents
A.
COMPRESSOR DOOR UPPER HINGE REPLACEMENT .................................................................. 5
B.
ROLLER SUPPORT ADDITION ON COMPRESSOR DOOR.............................................................. 8
C.
COMPRESSOR DOOR LOWER HINGE REPLACEMENT ............................................................... 10
D.
CONDENSER RELOCATION OVERVIEW ........................................................................................ 19
E.
CONDENSER RELOCATION AND PREPARATION ......................................................................... 20
F.
CONDENSER INSTALLATION........................................................................................................... 21
G.
A/C HOSE INSTALLATION ................................................................................................................ 22
H.
FILTER DRYER INSTALLATION........................................................................................................ 23
I.
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TSB/Document ID: IS-20007A
Replacement Service Bulletin Number:
MFR Communication Date: 2020-11-30
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT ADAPTIVE/MOBILITY
MFR Component System:
MFR Component Subsystem:
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