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NHTSA ID Number: 10182842

Manufacturer Communication Number: MERITOReBay logo 170-250

TSB/Document Date: 2020-11-23


Summary

The MeritoreBay logo 170 and 250 style replacement U-joints HELP REDUCE MAINTENANCE COSTS AND


DETROIT

SAGINAW/MECH.

OSR
OSR
OSR
OSR
OSR

ISR
ISR

ISR
ISR
-

INJECTED NLYON/ISR
-

For medium and heavy-duty trucks, buses and off-highway equipment, use this catalog to identify the style of U-joint kit that
needs replacing and match the dimensions from these pages with the dimensions of the worn kit.

10-2

XpresswayPlus.com

U.S. 888-724-9355
Canada 800-387-3889

MEASURING U-JOINT KITS
MEASURING U-JOINT KITS REMOVED FROM VEHICLE
1.

Remove the bearing caps.

2.

Remove excess grease from the bottom of the bearing caps and
trunnions.

3.

Remove the seals from the bearing caps or trunnion to ensure
accurate measurements when parts are compressed.

4.

Measure as shown, using tolerance of + .005”/-.005” for
dimensions “F” and “E”, and a tolerance of +.003”/-.003” for all
others.
OUTSIDE SNAP RING STYLE

A) Measure dimension “F” (Figure 1) and write it down.
B) Measure dimension “D” (Figure 1) and write it down.
C) Is there a lube fitting? Is it in the cross or the cap?
D) If more information is needed, measure dimensions “A” and “B”
(Figure 2). These dimensions may vary between manufacturers.
E) Refer to the pages showing Outside Snap Ring Kits.

10

INSIDE SNAP RING STYLE
A) Measure dimension “E” (Figure 3) and write it down. Be sure to
include the thickness of the snap rings. The following method
should be helpful.
1)

Measure from the inner edge of the snap ring groove to the
inner edge of the other as shown by dimension “X”. (Figure
4)

2)

Measure the thickness of one snap ring (Dim “Y”).
Dimension “E” then equals “X” + 2 (“Y”). (Figure 4)

B) Measure dimension “D” (Figure 3) and write it down.
C) Is there a lube fitting? Is it in the cross or the cap?
D) If more information is needed, measure dimensions “A” and “B”
(Figure 2). These dimensions vary between manufacturers.
E) Refer to the pages showing Inside Snap Ring Kits.

U.S. 888-724-9355
Canada 800-387-3889

XpresswayPlus.com

10-3

LUBRICATION OF U-JOINTS
The function of the lubricant in a U-joint is to protect the surface of the rollers and races from rust of corrosion and
to reduce the friction between the rollers and races.
THE FOLLOWING GREASES ARE RECOMMENDED
An NLGI No. 2 grease consisting of a mineral oil and Lithium soap or equivalent base with EP additives to give
long life characteristics.
Greases approved by MeritoreBay logo include:

PN-C1AZ 19590 or a grease meeting FordeBay logo Motor Company Specification M1C-75B

Kendall L-424 Grease

Amoco Super Chassis

Amalie All-Purpose Grease with Moly, Li-2M

Exxon 5160

Shell Super Duty Special FF

Maralube Moly Code 529

Philube MWEP2 Grease

The center crosses of the U-joints hold a generous supply of lubricant. This stored lubricant is supplied to the
bearing by the centrifugal action of the rotating cross.
LUBRICANT REQUIREMENTS FOR U-JOINTS WILL VARY WITH THE APPLICATION.
Light duty, low angle service may permit “greased for life” initial lubrication only.
Conditions of high angle, high speed or extremely dirty of moist conditions may require daily greasing.
The lubrication of the slip assembly can be done with the same type lubricant and at the same time as the U-joint.
For slip assemblies, an EP chassis grease with a molybdenum disulfide (MoS 2 ) additive has shown good results
in some applications.

10-4

XpresswayPlus.com

U.S. 888-724-9355
Canada 800-387-3889

U-JOINT KITS - INSIDE SNAP RINGS

Cross Length
1.736"
1.948"
1.948"
1.948"
2.047"
2.080"
2.080"
2.205"
2.244"
2.249"
2.751"
2.874"
2.874"
2.875"
2.875"
2.875"
2.875"
2.875"
2.875"
2.969"
2.969"
2.969", 3.372"
2.969"
2.969", 3.372"
2.969", 3.372"
2.969"
2.969"
3.000"
3.311"
3.311"
3.372"
3.372"
3.750"
3.875"
3.935"
3.999"

Cross
Trunnion Dia.

0.545"
0.545"
0.545"
0.505"
0.505"
0.622"
0.578"
0.710"
.578"
0.578"
.657"
0.620"
0.641"
0.657"
0.657"
0.657"
.657"
.745"
0.655", 0.661"
0.657"
0.657", 0.657"
0.657", 0.657"
0.745"
0.745"
0.700"
0.657"
0.657"
0.657"
0.773"
0.773"
0.894"
0.772"
0.663"

1
2
3
4
U.S. 888-724-9355
Canada 800-387-3889

Bearing
Diameter
1.375"
0.985"
0.971"
0.971"
0.971"
1.143"
0.938"
0.938"
1.103"
1.064"
1.000"
1.231"
1.00"
1.00"
1.078"
1.078"
1.078"
1.078"
1.078"
1.078"
1.063"
1.188"
1.078", 1.125"
1.063"
1.063", 1.125"
1.063", 1.125"
1.188"
1.188"
1.078"
1.125"
1.125"
1.126"
1.188"
1.231"
1.375"
1.188"
1.253"

Snap Ring
Dimension
2.920"
1.493"
1.493"
1.493"
1.500"
1.500"
1.658"
1.711"
2.000"
2.336"
2.336"
2.125"
2.160"
2.121"
2.125"
2.125"
2.125"
2.188"
2.188"
2.125", 2.625"
2.188"
2.390", 2.562"
2.390", 2.562"
2.188"
2.188"
2.160"
2.580"
2.580"
2.636"
2.563"
3.000"
3.000"
3.125"
3.243"

Lube Fitting
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
YY
Y
YY
YY
Y
N
Y
Yes
Y
Y
Y
Y
Y
Y
Y

Series
AAM 1485WJ
L6
L6
L6
1000, 10N
1000, 10N
L12
1110
5160
2R
2R
3R, 7260
L15
7260
7260
3R, 7260
7260
131N
131N
72607290
131N
131N3R
131N3R
131N
131N
L15
3R, 3RL
3R, 3RL
7290
R55
5360
148N
1410, 141N, 55
4R

Part Number
CP3485
GCP1501X
CPL6R-50 1
CPL6R-51 2
CPL6R-53 3
GCP1510X
CP170X
GCP170X
GCP1505X
GCP242X
CP105X
CP51625-2
GCP2011X
CP2011X
GCP1306X
CPL15N 7
CP72625-4 4
CP1306-1X 2
CP1306X
GCP1306-1X
GCP260X
GCP297X
CP527X
CP260X
CP3022X 5
GCP3022X
CP297-1X 2
CP297X
CPL15N-1S 6
CP3147X
GCP3147X
GCP1309X
CP1205X
CP1301X
CP332X
GCP1206X
CP4015

10

90 degree lube fitting.
5 Special for 1957-58 OldsmobileeBay logo.
Lube fitting in bearing.
6 Marine high performance. Use with L15N170-4 (after 4/86) or
Straight lube fitting.
L15N170-6.
Includes two bearing straps and attaching hardware. 7 Marine applications. Standard kit works with all applications.
XpresswayPlus.com

10-5

U-JOINT KITS - OUTSIDE SNAP RINGS

Cross Length

2.188"
2.188"
2.188"
2.249"
2.249"
2.249"
2.249"
2.628"
2.969"
2.969"
2.969"
2.969", 3.373"
2.969", 3.373"
2.969", 3.373"
3.209"
3.371"
3.371"
3.373"
3.373"
3.875"
3.875"
3.935"
3.936"
3.936"
4.529"
4.566"
4.658"
4.658"
4.716"
4.747"
4.747"
4.747"
4.747"
4.747"
5.195"
5.195"
5.623"
5.623"
7.350"
7.350"
8.094"
8.094", 8.250"

Cross Trunnion
Diameter

0.516"
0.615"
0.615"
.578"
.578"
0.578"
0.578"
0.615"
0.657"
0.657"
0.657", 0.657"
0.657", 0.657"
0.657", 0.773"
0.657"
0.657"
0.773"
0.773"
0.895"
0.895"
0.868"
0.774"
0.774"
1.035"
0.895"
0.895"
0.868"
1.161"
1.161"
1.161"
1.161"
1.161"
1.040"
1.040"
1.348"
1.348"
1.700"
1.700"

1 90 degree lube fitting.
2 Lube fitting in bearing.
10-6

Bearing
Diameter
1.188"
1.375"
1.375"
0.876"
1.063"
1.063"
.938"
.938"
0.938"
0.938"
1.126"
1.063"
1.063"
1.063"
1.063", 1.063"
1.063", 1.063"
1.063", 1.188"
1.252"
1.063"
1.063"
1.188"
1.188"
1.375"
1.375"
1.375"
1.188"
1.188"
1.625"
1.375"
1.375"
1.375"
1.626"
1.626"
1.626"
1.626"
1.626"
1.624"
1.625"
1.938"
1.938"
2.501"
2.501"
2.186"
2.186"

Yoke
Dimension

2.69"
2.69"
2.69"
2.66"
2.66"
2.66"
2.66"

Snap Ring
Dimension
4.178"
4.960"
4.178"
2.433"
2.438"
2.438"
2.407"
2.407"
2.407"
2.407"

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TSB/Document ID: MERITOReBay logo 170-250

Replacement Service Bulletin Number:

MFR Communication Date: 2011-11-01

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT

MFR Component System:

MFR Component Subsystem:


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