NHTSA ID Number: 10182721
Manufacturer Communication Number: LT-0010
TSB/Document Date: 2020-11-23
Summary
Hino 2005-2010 Quick Reference Guide.
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TSB/Document ID: LT-0010
Replacement Service Bulletin Number:
MFR Communication Date: 2009-06-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
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MFR Component Subsystem:
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Quick Reference Guide
2005-2010
(Updated June, 2009)
©2009 HINO MOTORS SALES USA INC • LT-0010
HINO 2005-2010 Quick Reference Guide
HINO Quick Reference Guide 2005-2010 Model Years
The Quick Reference Guide is designed to help you
quickly look up parts for commonly ordered parts.
The format has been changed from previous years.
The third column is the actual PART NUMBER and
should be entered as shown. Supercessions may
apply.
The main sections are in alphabetical order but the
Sub-sections are not.
The forth column is the MODEL this part applies to and
the model years that it applies to.
The PART NAME is listed in the first column. The name
refers to what HINO may call the part or what the
typical truck industry name is.
The fifth column is the GROUP. HINO uses five major
groups. Engine – Electrical – Drive – Cab Rear Body
and Chassis/Tool
The second column DESCRIPTION gives more detailed
information about what the part includes or does not
include.
The sixth column is the FIGURE # that the part can
be found in the Hino Electronic Parts Catalog and is
helpful if you need other parts in addition to what’s
listed in the Quick Reference Guide.
HINO Production Series Code
In order to insure you are ordering the correct part
number for the vehicle you are working on it is critical that you use the Production Series Code. This is
located just below the VIN number on the VIN plate.
The plate is attached to the passenger side doorjamb
on all conventional trucks. The Production Series
Code can also be found in Dealer Connect through
the warranty screen. Go to DC600 then DC611 and
then click on options. The vehicle options will be
displayed and the Production Series Code is shown
directly below the header – Options – It will always
consist of two letters and 1 number.
See the example shown above from the EPC.
The P/N 420807191A applies to the
Production Series Code of AA2
The second part number of 420807201A
applies to the Production Series Code of BA2
© 2009 HINO MOTOR SALES USA INC
Subject to change without notice
OEM names for reference purposes only.
2
VIN
Identification
HINO 2005-2010 Quick Reference Guide
Explanation of HINO VIN
Explanation of HINO VIN Number
JHB NA 6J F 2 5 1 S 10001
(Manufactures I.D.)
JHB – Built in Japan
5PV – Built in USA
(1-3)
Model (see list*)
(4-5)
Engine Type (see list**)
(6-7)
**Engine Type
6J J05D-TA 175HP
8J J08E-TA 220HP
8J J08E-TB 260HP
Wheelbase - Higher Letter
is a Longer Wheelbase
(see list ***)
(8)
Check Digit
(9)
***Wheelbase
Code Inches
F
147
G
152
J
175
K
183
L
187
M
201
N
212
P
217
R
235
T
253
V
271
Model Year (see list ****)
(10)
Assembly Plant Code
1= Japan 2= Long Beach CA.
(11)
Production Modification Code
(S) Starting (Initial Production)
(T) Major Production Modification)
(12)
Sequential Series Number
Chassis I.D. Number
(13-17)
*Model
Code
NA
NB
NC
ND
Model
145
165
185
238/258
GVW
14,050
16,000
18,000
23,000/ 25,500
Brake
Hydraulic
Hydraulic
Hydraulic
Hydraulic
NE
NJ
NV
268
268A
338
25,950
25,950
33,000
Hydraulic
Full Air
Full Air
Kind
LDT
MDT
LDT
LDT
LDT
MDT
MDT
MDT
MDT
MDT
MDT
****Model Year
Code Year Code
5
2005 B
6
2006 C
7
2007 D
8
2008 E
9
2009 F
A
2010 G
Year
2011
2012
2013
2014
2015
2016
3
Accessories
Guide
HINO 2005-2010 Quick Reference Guide
HINO 2005-2010 Accessories Guide
Note: some kit quantities are not shown in inventory and are assembled after order is placed.
Description
Part Number
Description
Part Number
Block Heater JO5E-TA (4 Cyl.)
3510238K4
42600H4095
Block Heater JO8E-TA (6 Cyl.)
3510238K6
Glow Plug Kit JO5E-TA (4 Cyl.)
191101271K4
Chrome Wheel Simulator Kit. 19.5" FOR 258
ALP ONLY Front and Rear Wheel. Covers with
Lug Nut Covers. NJ
Glow Plug Kit JO8E-TA (6 Cyl.)
191101271K6
42600H4100
Heated Mirror Kit with Lights
87902KIT05
Chrome Wheel Simulator Kit. 22.5" Front
and Rear Wheel Covers with Lug Nut Covers.
ND-NV.
Chrome Heated Mirror Kit. '08 Models only
87902KIT08C
Air Deflector Kits. All Models -White
G-MAD-H-AS-01
Black Heated Mirror Kit. '08 Models only
87902KIT08B
Air Deflector Kits. All Models- Black
G-MAD-H-AS-01-05
Chrome Mirror Cover Kit. 2008 Models Only
87902KITCC
Air Deflector Kits. All Models- Red
G-MAD-H-AS-01-07
Fender mounted Mirror Kit (contains one mirror. Fits either side ALL MODELS)
97687
Sun Visor Fits All Conventional Models
HIS54
Instrument Cluster. Simulated Wood Grain
Trim Panel Kits. All Models - 2005-2007 only
554141290A
Door Trim Panel - L/S. Simulated Wood Grain
Trim Panel Kits. All Models - 2005-2007 only
681431030A
Door Trim Panel - R/S. Simulated Wood Grain
Trim Panel Kits. All Models - 2005-2007 only
681441020A
Mud Flaps 24"X30"
HPJ530DW
Mud Flaps 24"X36"
HPJ536DW
Floor Mats ( All Models)
FLRMATNAPS
Hino Seat Covers Drivers Side
SA23623
Pac Brake (Exhaust Brake)4 Cyl. Eaton
Manual C40012
Transmission. 2005-2007
Hino Seat Covers Passenger Side
SA23624
Pac Brake (Exhaust Brake) 6 Cyl. With Air
Brakes. 2005-2007
C40013
Hino Seat Covers Bench Seat
SA23625
D67
Pac Brake (Exhaust Brake) 6 Cyl. Without Air
Brakes. 2005-2007
C40014
Front Stabilizer Kit. 2005-2010 NA, NB, NC
Models Only
D68PL
Pac Brake (Exhaust Brake) 4 Cyl. Aisin Transmission
C40011
Rear Stabilizer Kit. 2005-2010 ND,NE, NJ
Models Only
Rear Stabilizer Kit. 2005-2010 NV Model Only
D68PL338
4" Bumper Extension Kit for NA, NB, NC
Models Only.
52101LDTKIT
Rear Shock Kit. 2005-2010 NA, NB, NC
Models Only
D68LDT
4" Bumper Extension Kit for ND,NE, NJ, NV
Models Only.
52101MDTKIT
Rear Shock Kit. 2005-2010 ND,NE, NJ Models D68MDTC6
Only
Chrome Bumper- NA, NB, NC.
52101E0120
Chrome Bumper- ND,NE,NJ,NV.
52101E0130
Chrome Grill- NA,NB, NC
53101E0030
Chrome Grill- ND, NE, NV, NJ.
52 Gal. Dual Fuel Tank Conversion for ND, NE, D61
NJ, NV. 2005-2008
95 Gal. Fuel Tank Conversion for ND, NE, NJ,
NV. 2005-2008
771004620K
For 2009 trucks or trucks using Aluminum fuel FAD61 (parts kit only)
tanks you must buy the parts kit and the tanks S7740E0430 Al.
separate. For 52gl Dual Fuel Tank
52gl tank
For 2009 trucks or trucks using Aluminum fuel FA771004620K (parts
tanks you must by the parts kit and the tank
kit only) S7740E0450
separate. For 95gl Fuel Tank
Al. 95gl tank
Rear Shock Kit. 2005-2010 NV Model Only
D68MDTC7
Heavy Duty Rear Shock Kit for NV 338 Air
Suspension Only
66994000
53101E0060
Hendrickson
Air ride Susp. Kit. Also, for 268A
and 338 Models
482501320A,
3150D2578
Chrome Headlamp Bezel (Left) All Models2005 ONLY
761081500A
Dump Valve Kit. '05-'07 NJ, NV.
5018354KIT
Chrome Headlamp Bezel (Right) All Models2005 ONLY
761071660A
Dump Valve Kit. 2008-2010 ND,NE, NJ, NV
Models
27690E0010K
Chrome Wheel Simulator Kit. 16" Front and
Rear Wheel Covers with Lug Nut Covers
42600H4010
Air Horn Kit 05-07 NJ-NV & All 2008-2010
Models
135456
Chrome Wheel Simulator Kit 19.5". FOR 258
LP ONLY. Front and Rear Wheel Covers with
Lug Nut Covers. ND
42600H4090
Differential Lock Kit. 2008-2010 NV and NJ
Models Only
154100
Vertical Exhaust Kit. 2005-2007 Only ND- NV 152120
Vertical Exhaust Kit. 2008-2010 Only ND- NV
255152-70-0001
4
Contents
HINO 2005-2010 Quick Reference Guide
Contents
.
PAGE
Air Conditioning
Compressor, Belts, Condenser,s Receiver Driers, Evaporators, Thermostat,
Expansion Valves, Idler Pulleys, Compressor Clutches, Control Panels, High
Pressure Switches, Evaporator Filters and Air Conditioner Hoses................................7-8
Brake System
Hydraulic: Brake Pads, Master Cylinders, Boosters, Servo Assembles, Calipers,
Rotors, Caliper Pins/Boots/Seals Kits, Caliper Pistons and Caliper Hardware Kits.....9-11
Electrical: Stop Light Switches, ABS System: Sensors/Brackets,
Tone Rings, Brake Motor Relays and Modulator Valves.............................................12-13
Air: Brake Shoes and Drums, Brake Hardware Kits and Springs...................................13
Air: Slack Adjusters, S-Cams and Brake Chambers.......................................................14
Air & Hydraulic – ABS Systems: Wheel Speed Sensors, Extension Harnesses,
Air Switches and Modulator Valvea............................................................................14-15
Air: Pressure Regulators, Brake Valves, Driers, Pressure Control Valves,
Rebuild Kits, Air Valves, Cartridges and Heater Assembly........................................15-16
Bumpers
Chrome, White and Black, Three Piece And One Piece Options...................................16
Clutches
Clutch Kit, Spice Clutch Packs, Pilot/ Bearings, Release Bearings, Fork Springs
Clutch Forks, Shaft Clutches, Shaft Keys, Spacers, Bushings and Lube Hose........17-18
Master/Slave Cylinders, Push Rods, and Repair Kits.....................................................19
Flywheels, Ring Gears, Bolts, Pins and Collars..............................................................20
Cooling System
Water Pumps, O-Rings, Water Pump Belts, Pulleys and Bolts.......................................21
Thermostat Kits, Gaskets, Radiators, Retainers, Caps and Reserve Tanks...................22
Fan Clutches, Radiator Hoses, Low Coolant Sensors.....................................................23
Driveline
Differential Pinion Seals, Axle Shafts...............................................................................24
Axle Gaskets, U-Joint Kits, Center Bearings, Boot Kits and U-Joint Scraps..................25
Electrical (Cab)
Switches: Park Brake, Dimmer, Head Lamp & Directional, Wiper, Cruise Control,........26
Cargo Box, Heated Mirror, Transmission Mode, ABS Diagnostic, Idle Control,
Buzzer, Air Horn, Display, Ignition, and DPR Manual Operation
Engine (Electrical)
Senstors: Water Temp, Low Coolant, Oil Pressure, Cam and Crank
Speed, Air Intake Pressure, Mass Air Flow, Common Rail
Pressure, Throttle Position...............................................................................................27
Starters, Alternators.........................................................................................................27
Headlight & Tail Lamp, Relays and Turn Signal Flashers...............................................28
EGR Solenoids, Computer Fuel Injection, and EGR Valves & Manifolds........................29
Intake Shutter, Throttle Body, and Intake Meter Assy......................................................29
Fuses, Fusible Links, and Fuse/Relay bBox Covers.......................................................29
5
HINO 2005-2010 Quick Reference Guide
Contents (Cont.)
.
.
PAGE
Engine
Valves, Springs and Guides........................................................................................... 30
Oil Pumps, Oil Caps, Plugs and Gaskets........................................................................30
Conn Rod Bearing Sets, Main Bearings Sets and Thrust Washers................................31
Piston Liners, Ring Sets and Wrist Pin Kits................................................................32-33
Gaskets, Gasket Kits and Main Seals.............................................................................34
Intercooler and Intercooler Hoses...................................................................................35
Exhaust Systems: Turbochargers, Front and Tail Pipes, Muffler, Filters, . .................36-37
Exhaust Sensors, Exhaust Brakes; Gaskets: Turbo, Header Pipe, Oil Return,
Oil Supply, Exhaust Manifold, EGR Manifold, Crossover Pipe, Exhaust Pipe
Fuel Injection System
Common Rail Fuel Injection System................................................................................38
Filters
Oil, Air, Fuel and Power Steering.....................................................................................39
Fuel
Fuel Tanks, Straps, Brackets, Sending Units, Gaskets and Fuel Caps..........................40
Heater
Heater Fan Motor, Resistor, Heater Core and Cables.....................................................41
Horns, Horn Spiral Cable and Horn Cover......................................................................41
Hubs
Hubs and Rotors, Hubs, Hob Seals, Front Covers and Gaskets...............................42-44
Lettering And Badges
Lettering And Badges......................................................................................................45
Lighting
Head Lamps, Head Lamp Assemblies, Bulbs, Turn Signal Assemblies........................46
Dome Lamp, Lens, Marker Lamp, Lens, Tail-Turn-Brake Light Assemblies.
Locks/Keys/Ignition Switch
Key Blanks, Door Locks, Lock Sets and Ignition Switches.............................................47
Mirrors, Mirror Brackets and Mirror Light/Lamp Bulbs & Assemblies........................48-49
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