NHTSA ID Number: 10181995
Manufacturer Communication Number: PS654_R1
TSB/Document Date: 2020-11-03
Summary
PITSTOP: DOOR SPEAKER DIAGNOSTIC GUIDE - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This Pitstop provides diagnostic information to guide in diagnosis of suspected defective door speakers on some Kia
vehicles.
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TSB/Document ID: PS654_R1
Replacement Service Bulletin Number:
MFR Communication Date: 2020-10-20
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT:APPLIANCE:TV/RADIO/SPEAKERS
MFR Component System:
MFR Component Subsystem:
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GROUP
General
MODEL
2020MY
Telluride (ON),
2020-2021MY
K5 (DL3a) and
2021MY
Sorrento (MQ4)
NUMBER
DATE
PS654 (Rev 1, 10/20/2020) April 2020
DOOR SPEAKER DIAGNOSTIC GUIDE
NOTICE
This bulletin has been revised to include additional information. New/revised sections
of this bulletin are indicated by a black bar in the margin area.
This Pitstop provides diagnostic information to guide in diagnosis of suspected defective door
speakers on some Kia
vehicles. Follow the information outlined in this bulletin to troubleshoot
speaker related sound concerns such as:
•
•
•
No sound is coming from speaker(s)
Poor sound quality (crackling, buzzing, popping, etc.)
Rattle or trembling sound under high bass setting
SUBJECT:
NOTICE
Always verify that the audio equipment (ex. AVN head unit, amplifier and speakers)
are all genuine KIA
OEM factory installed components and not aftermarket.
Printed Pitstop copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
Page 1 of 4
Audio Defect Location Isolation & Verification
Diagnosis Steps
1. Check all audio sources for performance
•
•
•
•
•
Navigation Audio
AM/FM Audio
SXM Audio
USB Audio
Bluetooth Audio
2. If noise is isolated to a specific audio mode you need to check antenna, head unit,
or amplifier.
3. If noise is on all audio modes use the head unit audio controls to adjust to Left
Hand /Right Hand /Front and Rear sound settings to isolate location to a specific
speaker if possible.
4. If all speakers suffer from the same audio defect, investigate amplifier, head unit,
or wire harness.
5. Once isolated to a specific symptom/speaker, follow one of the procedures
outlined below.
Printed Pitstop copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
Page 2 of 4
No Sound is Coming From Speaker:
Symptoms:
1. No sound is heard from a specific speaker or multiple speakers.
2. There is intermittently no sound from the speakers.
Typical Causes:
1. Speaker connector is soft set, has poor contact, or pin damage.
2. Speaker, Amplifier, or head unit is defective.
3. Defect or damage to wire harness.
Diagnosis Steps
1. Remove door panel trim cover following instructions in KGIS (Body Interior and
Exterior → Front/Rear Door → Front/Rear Door Module → Repair Procedures).
2. Check speaker connection for proper engagement.
3. Measure the speaker resistance and DC offset of the wire harness.
•
•
•
•
•
•
Measure the resistance of the male terminal on the speaker against the
specification: 2.1±0.3 ohms.
If less than ±20% of the spec listed for speaker, it is normal then other parts
should be checked. Continue diagnosis if resistance is more than ±20% of
the specification.
Check the DC offset (voltage difference) of the wire harness terminal from
the AMP output (speaker input) terminal in ACC ON state.
If DC is 90mV or less then replace the Speaker.
If result is greater than DC 90mV check other parts in audio system.
Test Head Unit or Amp with known good. Check wire harness.
Printed Pitstop copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
Page 3 of 4
Poor Sound Quality & Vibration or Trembling Bass:
Symptoms:
1. Popping, humming, or rattle noises heard from the door speaker.
2. Excessive vibration or buzzing when listening to music with high bass.
Typical Causes:
1. Speaker rattles due to loose objects in cavities in the door panel.
2. Poor music source.
3. Component failure (Amplifier, wiring harness, speaker, head unit)
Diagnosis Steps
1. Check for foreign objects around the door trim that may generate abnormal noise.
2. Remove door panel trim cover following instructions in KGIS (Body Interior and Exterior
→ Front/Rear Door → Front/Rear Door Module → Repair Procedures).
3. Check speaker connection for proper engagement.
4. Remove speaker from door panel and re-engage connector. Holding the speaker in your
hand, test speaker again and try and duplicate concern. If speaker has distorted sound
while not in vehicle condition replace the speaker. If no issue is found reinstall in vehicle
and continue with next steps.
5. Measure the speaker resistance and DC offset of the wire harness.
•
•
•
Measure the resistance on the male terminal of the speaker. It should measure
between 1.8 to 2.4 ohms.
i. If the resistance is within this range, the speaker should be operating
normally.
ii. If resistance is outside this range, continue diagnosis on the speaker.
Check the DC offset (voltage difference) of the wire harness terminal from the AMP
output (speaker input) terminal in ACC ON state.
i. If DC offset is 90mV or less, replace the Speaker.
ii. If DC offset is greater than 90mV, check other parts in audio system.
Compare Head Unit or Amp with known good. Check wire harness.
Noise Type
Description
Typical Cause
Audiable
Popcorn popping
Audio ON/OFF pops
High frequency after audio is OFF
Speaker defect
Poor audio source
Power current to other component
Internal wire rattling
Door trim loose
Foreign object in the door trim
Door vinyl trim loose
Intermittent shorting of wires
Rattle
Physical
Vinyl trembling
Pops sound during audio ON/OFF
Printed Pitstop copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
Page 4 of 4
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