NHTSA ID Number: 10181306
Manufacturer Communication Number: 11 C 008
TSB/Document Date: 2020-10-19
Summary
Electronic Parking Brake (EPB) Caliper Bolt Check - FED
SERVICE CAMPAIGN BULLETIN
TITLE:
Electronic Parking Brake (EPB) Caliper Bolt Check - FED
CAMPAING REFERENCE
03H
DOCUMENT NUMBER:
11 C 008
AFFECTED VEHICLES:
McLaren
12C Coupe and Spider
SITUATION:
Engineering at McLaren
Automotive have identified that there is a number of
McLaren
vehicles which may have been fitted with EPB caliper bolts with the
incorrect thread lock which may result in torque relaxation in the bolts.
PROCEDURE:
Please follow the procedure outlined in this document which explains how to
check the bolts and what should be the next steps.
03/08/2015
1
Preparation work:
1. Please refer to AA-RM-02A04-04-007 - Lift vehicle on lifting platform
2. Please refer to AA-RM-03B03-01-001 - Remove/install wheel to remove both rear wheels
Instructions:
Care Point: The instructions below must be carried out on both sides so in total four EPB bolts must be checked.
Care Point: Is not required to remove the EPB actuator electrical connector (1) at this stage.
1. Using a paint pen, mark one line on each bolt (2) and (3). The paint mark must cross from the head of the bolt to the EPB caliper
(4).
Care Point: The torque applied to check the EPB caliper bolts must be loosening torque (anti-clock wise). To check loosening
torque it is necessary to use an appropriate torque wrench and not a standard torque wrench which is used to torque-up bolts.
Care Point: Do not apply more than 40Nm of loosening torque to the EPB caliper bolts during the check.
2. Apply 40Nm loosening (anti-clock wise) torque using a torque wrench to bolts.
3. Remove the torque wrench and check paint marks. If the applied loosening (anti-clock wise) torque has moved one or both bolts
then the EPB caliper bolts and EPB carrier
bracket needs to be replaced with new ones.
Care Point: Only replace EPB caliper bolts and the EPB carrier
bracket of the side that has failed the torque check.
4. If the applied loosening (anti-clock wise) torque has not moved the EPB caliper bolts, no further action is required.
Install components in reverse order.
4
3
2
03/08/2015
1
2
Removal:
Care Point: Ensure that the EPB is not applied.
1. Remove EPB caliper bolts M10 x 85 33Nm.
2. Remove the EPB caliper.
3. To replace the EPB carrier bracket the brake disc caliper should be detached and secured and the brake disc should be
removed.
Care Point: Do not remove banjo bolt (1).
Care Point: Do not let caliper hang on brake hose
.
4. Remove brake caliper bolts (2)
CCM discs M12 x 85 93Nm
Iron discs M12 x 66 71Nm
5. Detach caliper (3) and hang in suitable location with cable tie.
2
1
2
3
03/08/2015
3
6. Remove bolt (4) M6 x 15 10Nm.
7. Remove brake disc (5).
4
5
8. Remove EPB carrier bracket bolts (6) M12 x 35 120Nm.
7. Remove EPB carrier bracket (7).
7
6
03/08/2015
4
Installation:
Care Point: The installation procedure is identical for both sides.
Care Point: The EPB carrier
bracket is different for Iron and CCM discs and the CCM one is also handed.
1. Install the new EPB carrier
bracket (1) with new bolts (2) M12 x 35 120Nm.
1
2
2. Install brake disc (3).
3. Install new bolt (4) M6 x 15 10Nm.
4
3
03/08/2015
5
4. Install brake caliper (5).
5. Install new brake caliper bolts (6)
CCM discs M12 x 85 93Nm
Iron discs M12 x 66 71Nm
Care Point: Ensure that the brake pipe (7) is properly fitted.
6
7
6
5
6. Install EPB caliper (8).
8
03/08/2015
6
Care Point: When replacing EPB caliper bolts, ensure the first 25mm of the bolt thread has an even distribution of Loctite 270 or
Loctite 2701 around its circumference leaving approximately 6 to 7 threads clean towards the shank of the bolt (9).
Care Point: Some EPB caliper bolts will have 25mm thread length i.e. shorter than others. Ensure that Loctite 270 or 2701
is applied to the whole length of the thread.
9
7. Install new EPB caliper bolts (10) M10 x 85 33Nm.
Care Point: Ensure audible ‘click’ can be heard on connector installation.
Care Point: Conduct a pull test to ensure EPB actuator electrical connector is correctly fitted.
8. Install the EPB actuator electrical connector (11) to the EPB caliper (12).
12
10
11
10
03/08/2015
7
9. Install components in reverse order.
10. Check functionality of the EPB brakes.
Please contact your Regional Aftersales Manager should you have any questions relating to the information contained in this
bulletin.
03/08/2015
8
Warranty Information: If the EPB caliper bolts and EPB carrier
bracket require replacement an additional time of 0.3 hours per
side could be claimed in the Additional Costs section of the warranty claim.
WARRANTY INFORMATION
DESCRIPTION
RESOLUTION CODE
TOTAL REPAIR TIME
EPB Bolt Check Only
B0C20113A1999902
0.7 hours
PARTS INFORMATION
DESCRIPTION
PART NUMBER
QUANTITY
ORDER PROCESS
EPB Caliper Bolt Kit - Iron
11C0431CP
1 per side
Unipart
EPB Caliper Bolt Kit - LH CCM
11C0437CP
1 per side
Unipart
EPB Caliper Bolt Kit - RH CCM
11C0581CP
1 per side
Unipart
N/A
1 unit
Locally
Care Point: An initial stock of the above kits will be auto-issued to each dealer from Unipart. If more parts are required please order
via Unipart.
*If the appropriate torque wrench is not available in the workshop, an anti-clockwise direction torque wrench can be locally
sourced with the following recommended specifications. The cost of the torque wrench will be covered by McLaren
if is within the
defined cost range below;
Torque control in both the clockwise and anti-clockwise directions
Torque range: 8-60Nm
Cost range: £100 - 150 GBP
03/08/2015
9
- Mixes well with conventional fluids
- Low-moisture formula provides excellent vapor lock...
- Ideal for hydraulic and disc brakes
- Provides an extra margin of safety in extreme braking...
- Mix of polyglycol ethers ensures hot brake-system operation...
- Excellent for ABS, disc and drum brake systems
- Delivers braking power when needed by avoiding a spongy...
- Both wet and dry boiling points exceed the minimum...
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TSB/Document ID: 11 C 008
Replacement Service Bulletin Number:
MFR Communication Date: 2015-08-03
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: PARKING BRAKE
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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