ST-240-2020-09-2 Service Bulletin/Repair Instructions

VOLVO CAR
SERVICE AND PARTS BUSINESS
Special Tools Bulletin

TITLE:
Newsletter 108: Mandatory Tools

NO:
240
ISSUE DATE:
CAR MARKET:
2020-09-22
STATUS DATE:
United States and

Canada
2020-09-22
Page 1 of 7
“Right first time in Time”

For all special tools in this newsletter valid methods have been developed. To carry out the method

in a correct way the special tools are required to be used in terms of quality, safety and time.

Special tool pictures in this newsletter may be prototypes and may not exactly represent the final

distributed product.

Kit NR 33300358

9997782

9513184

9513188

9513177

9513160

9513203

9997777

9513186

9513198

9513153

9997755

9997720

9997779

9997778

9814254

9814288
Service

Personnel:

Read and

initial
SERVICE

MANAGER
Fixture

VGM adapter (used with brake out box 9513088)

OBC adapter (used with brake out box 9513088)

Density Tool

Knife

Plug

Picture (tool for calibration of FLC2 camera)

IEM adapter (used with brake out box 9513088)

Overlay (to be used together with BOB 9513088)

ASDM adapter (used with brake out box 9513088)

Adjust tool (Oil pump belt tension adjust tool)

Mandrel

Installation tool

Labels

ESD Bracelet

Dispenser gun

C2E
PARTS

MANAGER
WORKSHOP

FOREMAN
SERVICE TECHNICIANS
Produced and printed in the USA and available as an electronic document.

© 2020 VOLVO CAR USA, LLC
Special Tools Bulletin 240

Fixture 9997782

Fixture for mount and dismount electric front axle drive

(EFAD).

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
C2E

43

XC40 BEV

43

3800 grams

Steel and Plastic

Italy
VGM 9513184

Adapter to be able to do the diagnostic test on the VGM

control unit together with brake out box 9513088.

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
C2E

39

XC40 BEV

39

245 grams

Plastic and Steel

Sweden Price 897 SEK (launch)
OBC 9513188

Adapter to be able to do the diagnostic test on the OBC

control unit together with brake out box 9513088.

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
Page 2 of 7
C2E

39

XC40 BEV

39

450 grams

Plastic and Steel

Sweden
2020-09-22
Special Tools Bulletin 240

Density Tool 9513177

Leak test tool to be able to vacuum test the battery.

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
C2E

31

XC40 BEV

31

211 grams

Plastic and Bronze

Sweden
Knife 9513160

Knife to be able to release the lid when battery cover and

battery module needs to be opened, XC40 and Polestar.

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
C2E

31

XC40 BEV

31

60 grams

Steel

Sweden
Plug 9513203

Plug to be able leak test the battery.

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
2020-09-22
C2E

31

XC40 BEV

31

60 grams

Rubber and Steel

Sweden
Page 3 of 7
Special Tools Bulletin 240

Picture 9997777

Picture tool for calibration of FLC2 camera when

replacement of windscreen is needed.

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
C2

39

XC40 BEV SPA 1,2

39

100 grams

Plastic

Denmark
IEM 9513186

Adapter to be able to do the diagnostic test on the IEM/

IHFA control unit together with brake out box 9513088.

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
C2

39

XC40 BEV

39

355 grams

Plastic and Steel

Sweden
Overlay 9513198

Overlay. Have to be used when you do the diagnostic test

with 9513153, -84,-85,-86,-88. Have to be used together

with BOB 9513088.

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
Page 4 of 7
C2

39

XC40 BEV

39

150 grams

Paper

Sweden
2020-09-22
Special Tools Bulletin 240

Adapter 9513153

Adapter to be able to do the diagnostic test on the ASDM

control unit together with brake out box 9513088.

Tool standard

Tool group

Model

Tool board

Weight

Material
C2

39

XC40 BEV

39

415 grams

Plastic and Steel
Adjust tool 9997755

Tool to adjust the belt tension on the oil pump on VEA

Gen 3 VEP3/VED3.

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
C1

21

S/V60, S/V90, XC60, XC90

21

295 grams

Steel

Germany
Mandrel 9997720

Mandrel to mount sealing to torque converter for gearbox

AW8G55/45/30.

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
2020-09-22
C1

43

XC60, XC90, XC40

43

212 grams

Plastic

Poland
Page 5 of 7
Special Tools Bulletin 240

Installation tool 9997779

Tool for assemble Teflon seal ring on fuel injector for latest

petrol engine models (GAP4, GEN3).

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
C1

21

B420T, B420T2

21

274 grams

Plastic and Steel

Poland
Labels 9997778

Labels for help to using right cooling media for the A/C

refrigerants equipment’s.

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
Page 6 of 7
C1

87

XC40 BEV

87

20 grams

Plastic

Denmark
2020-09-22
Special Tools Bulletin 240

ESD bracelet 9814254

A bracelet to prevent the build-up of static electricity,

which can result in electrostatic discharge and damage the

sensitive electronic components in the car (ESD).

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
C1

39

XC40 BEV

39

5 grams

Fabric

Germany
Dispenser Gun 9814288

Dispenser gun pneumatic for application of cooling paste

for battery modules and high voltage battery cover.

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
2020-09-22
C2E

31

XC40 BEV

31

2700 grams

Aluminum and Plastic

Estonia
Page 7 of 7

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Last update on 2026-05-12 / Affiliate links / Images from Amazon Product Advertising API

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