NHTSA ID Number: 10181045
Manufacturer Communication Number: ST-240-2020-09-2
TSB/Document Date: 2020-10-13
Summary
This is a Special Tool Bulletin: Mandatory tool allocation list
VOLVO
CAR
SERVICE AND PARTS BUSINESS
Special Tools Bulletin
TITLE:
Newsletter 108: Mandatory Tools
NO:
240
ISSUE DATE:
CAR MARKET:
2020-09-22
STATUS DATE:
United States and
Canada
2020-09-22
Page 1 of 7
“Right first time in Time”
For all special tools in this newsletter valid methods have been developed. To carry out the method
in a correct way the special tools are required to be used in terms of quality, safety and time.
Special tool pictures in this newsletter may be prototypes and may not exactly represent the final
distributed product.
Kit NR 33300358
9997782
9513184
9513188
9513177
9513160
9513203
9997777
9513186
9513198
9513153
9997755
9997720
9997779
9997778
9814254
9814288
Service
Personnel:
Read and
initial
SERVICE
MANAGER
Fixture
VGM adapter (used with brake out box 9513088)
OBC adapter (used with brake out box 9513088)
Density Tool
Knife
Plug
Picture (tool for calibration of FLC2 camera)
IEM adapter (used with brake out box 9513088)
Overlay (to be used together with BOB 9513088)
ASDM adapter (used with brake out box 9513088)
Adjust tool (Oil pump belt tension adjust tool)
Mandrel
Installation tool
Labels
ESD Bracelet
Dispenser gun
C2E
PARTS
MANAGER
WORKSHOP
FOREMAN
SERVICE TECHNICIANS
Produced and printed in the USA and available as an electronic document.
© 2020 VOLVO CAR USA, LLC
Special Tools Bulletin 240
Fixture 9997782
Fixture for mount and dismount electric front axle drive
(EFAD).
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C2E
43
XC40 BEV
43
3800 grams
Steel and Plastic
Italy
VGM 9513184
Adapter to be able to do the diagnostic test on the VGM
control unit together with brake out box 9513088.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C2E
39
XC40 BEV
39
245 grams
Plastic and Steel
Sweden Price 897 SEK (launch)
OBC 9513188
Adapter to be able to do the diagnostic test on the OBC
control unit together with brake out box 9513088.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
Page 2 of 7
C2E
39
XC40 BEV
39
450 grams
Plastic and Steel
Sweden
2020-09-22
Special Tools Bulletin 240
Density Tool 9513177
Leak test tool to be able to vacuum test the battery.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C2E
31
XC40 BEV
31
211 grams
Plastic and Bronze
Sweden
Knife 9513160
Knife to be able to release the lid when battery cover and
battery module needs to be opened, XC40 and Polestar.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C2E
31
XC40 BEV
31
60 grams
Steel
Sweden
Plug 9513203
Plug to be able leak test the battery.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
2020-09-22
C2E
31
XC40 BEV
31
60 grams
Rubber and Steel
Sweden
Page 3 of 7
Special Tools Bulletin 240
Picture 9997777
Picture tool for calibration of FLC2 camera when
replacement of windscreen is needed.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C2
39
XC40 BEV SPA 1,2
39
100 grams
Plastic
Denmark
IEM 9513186
Adapter to be able to do the diagnostic test on the IEM/
IHFA control unit together with brake out box 9513088.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C2
39
XC40 BEV
39
355 grams
Plastic and Steel
Sweden
Overlay 9513198
Overlay. Have to be used when you do the diagnostic test
with 9513153, -84,-85,-86,-88. Have to be used together
with BOB 9513088.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
Page 4 of 7
C2
39
XC40 BEV
39
150 grams
Paper
Sweden
2020-09-22
Special Tools Bulletin 240
Adapter 9513153
Adapter to be able to do the diagnostic test on the ASDM
control unit together with brake out box 9513088.
Tool standard
Tool group
Model
Tool board
Weight
Material
C2
39
XC40 BEV
39
415 grams
Plastic and Steel
Adjust tool 9997755
Tool to adjust the belt tension on the oil pump on VEA
Gen 3 VEP3/VED3.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C1
21
S/V60, S/V90, XC60, XC90
21
295 grams
Steel
Germany
Mandrel 9997720
Mandrel to mount sealing to torque converter for gearbox
AW8G55/45/30.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
2020-09-22
C1
43
XC60, XC90, XC40
43
212 grams
Plastic
Poland
Page 5 of 7
Special Tools Bulletin 240
Installation tool 9997779
Tool for assemble Teflon seal ring on fuel injector for latest
petrol engine models (GAP4, GEN3).
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C1
21
B420T, B420T2
21
274 grams
Plastic and Steel
Poland
Labels 9997778
Labels for help to using right cooling media for the A/C
refrigerants equipment’s.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
Page 6 of 7
C1
87
XC40 BEV
87
20 grams
Plastic
Denmark
2020-09-22
Special Tools Bulletin 240
ESD bracelet 9814254
A bracelet to prevent the build-up of static electricity,
which can result in electrostatic discharge and damage the
sensitive electronic components in the car (ESD).
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C1
39
XC40 BEV
39
5 grams
Fabric
Germany
Dispenser Gun 9814288
Dispenser gun pneumatic for application of cooling paste
for battery modules and high voltage battery cover.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
2020-09-22
C2E
31
XC40 BEV
31
2700 grams
Aluminum and Plastic
Estonia
Page 7 of 7
- 💯【Conta.ct us for Support Directly】If you met any...
- 🔥🔥🔥【2026 AUTEL FLAGSHIP MK900BT MK900-BT, NEW...
- 🚗【3000+ ACTIVE TESTS (50➡3000+), SAME AS MS...
- 🚗【40+ HOT SERVICES FOR 150 MAKES (28+➡40+)】Full...
- 🚗【OE ALL SYSTEM DIAGNOSE, AUTO SCAN 2.0: SCAN LICENSE...
- 【TURN OFF CEL】 This AL319 car scanner diagnostic tool...
- 【EXTENSIVE APPLICATION】 Autel AL319 Compatible with...
- 【FOR END USER & DIYERS】 This error code reader AL319 is...
- 【USER-FRIENDLY DESIGN】 This OBD2 scanner and check...
- 【HIGH-QUALITY SERVICES】 12 months war.ranty from the...
Last update on 2026-06-23 / Affiliate links / Images from Amazon Product Advertising API
If the PDF is very large, it may not load in the preview below.
Some older TSBs had multiple PDFs — visit the NHTSA Website to view all PDFs.
If the TSB PDF does not show, download or view it on the NHTSA Website.
Click on the (+) Plus Sign
Then Click on Associated Document(s)
Search NHTSA Database for Recalls
Search NHTSA Database for Vehicle Investigations
View Latest Vehicle Investigations
Search NHTSA Database for Vehicle Complaints
View Latest Vehicle Complaints
TSB/Document ID: ST-240-2020-09-2
Replacement Service Bulletin Number:
MFR Communication Date: 2020-09-25
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT ADAPTIVE/MOBILITY
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
- WHY CHOOSE THE 2025 CR MAX -Upgrade the latest diagnostic capabilities for all vehicles after 1996: upgrade to 49+maintenance services; 46 extra specific functions; real all systems/all control modules diagnose; over 40K+ bidirectional actuation tests for diagnosing all control moduels of cars; Powerful full OBD2 Functions; built-in ECU Coding for BMW
/ Audi/ VW/ RollsRoyce; Fr ee V.A.G Guide Function; Battery retistration for new battery adaptation and more. It covers all vehicle diagnostic services and some special professional vehicle maintenance servces, assists you to do home DIY vehicle maintenance or car repair as a pro technician. - NEWEST IN INNOVATION FULL OBD2 SERVICES- iCarsoft auto car diagnostic scanner compatible with CAN-FD, CR MAX can do it all-reads and clears trouble codes, ALL SYSTEM DIAGNOSIS such as engine, transmission, ABS and airbag etc. CR MAX code reader for all cars can perform I/M Readiness, Live Data, Freeze Frame, Vehicle Information, Monitor Test, On-Board Monitor, E vap System Test,O2 Sensor Test,DTC Library Lookup,etc. (Warm Tips: If you car is after 2023,please contact us for compatibility; 3. It comes with 16PIN OBD2 diagnostic adapter, please check your car diagnostic socket if it is 16pin socket, if your car is 14pin diagnostic socket please contact us for the solution.)
- 49 RESET+ 46 SERVICES- Performs: Oil Reset, EPB,SAS,Throttle, D-P - F, Battery, ABS, Injector, TPMS, Suspension, AC, Head Lamp, Body Stablity, Engine, Tramsmission, Airbag, Seat, Door-Win-Roof, Fuel Pump, Door, E-G- R.+21 NEWEST SERVICES( Need update scanner)-AdBlue, Clutch, Crankshaft, High Voltage Battery, Cruise Control, NO xSensor, Rain Sensor, Stop And Start, Turbocharger, Head Up Display, Radar Camera, Vehicle Setup, Cyliner Misfire Check,Speedlimitassist, ControlUnitReset,OxygenSensor, Seatbelt. Extra 46+ extra services based on car brand.(Tips: Quantity of reset/ calibration fucitons are based on car system that your vehicle model has)
- REVOLUTIONARY 40000+BIDIRECTIONAL ACTIVE TESTS: Upgraded CR Max scanner equip with numberous of actuational test items for covering all available vehicle control modules, no longer only do simple light test or window test like other scanners, performs hardware modules test and software control modules test for checking car units or new updated control moduels work well or not after maintenance/ repair/ re-installation/ control system updated (Example for Benz- Roller Sun Blind test; Backup Camera test ;Self-test; EPB test; Transport Mode test;Boost Pressure Positioner test; Fuel Pump test; AND MORE!!).(Warm tip: The available test items are based on control modules your car has)
- ECU CODING+ BATTERY REGISTRATION- Powerful ECU Coding service for BMW/MINI/RollsRoyce / Audi/VW/Seat/Skoda/Bentley/Bugatti/Lamborghini, Improves Engine Power Performance and Optimizes Fuel Efficiency and Match New Hardware Unit to car and Customized a comfortable Driving Modes and Fixes & Updates Original Software Bug. The battery test function for checking car battery health, perform battery reset (BMS ) for replacing a damaged or aging car battery with a new one and register new battery to car ECU
- 【Looking for More Professional Vehicle Scan Tool?】iCarsoft E660 2026 Upgrade Version OBD2 scan tool can do it all-reads and clears trouble codes on Engine system, ABS system, Transmission system and Airbag system, And with 6 reset function. It covers more than 59 vehicle makes from 1996-2023 models ( included most USA/ Asia / EU vehicle brand) with full OBDII. (As every car model has its-owned specific car system and ECUs, not all car models have full car ECUs which may prevent the scanner from performing all listed system diagnostics or reset services. Therefore, please email to us with car VIN and services required to do scanner's services for a compatibility check before purchasing.)
- 【OE-Level 4 Systems OBD2 Scanner】iCarsoft E660 2026 Upgrade Version diagnostic scanner offers comprehensive OBDII services, allowing you to quickly scan Engine system. It supports functions such as reading and erasing codes, checking I/M readiness, viewing freeze frame data, performing O2 sensor tests, conducting on-board monitoring, testing the evap system, auto VIN retrieval, and reading both generic and specific codes, as well as DTCs and battery tests.
- 【4 Systems Diagnosis for 10000+ Vehicles】 iCarsoft E660 2026 Upgrade Version adopts unique diagnostic software, works well for most Porsche, Benz, BMW, US Ford, Land Rover, Jaguar, Audi, VW, Volvo, Honda, Nissan, Infiniti, Toyota, Lexus, Scion, Isuzu, Hyundai, Kia, Daewoo, Mazda, Sprinter, Mini, Seat, Skoda, SAAB, EU Ford, Holden, AUS Ford, Acura, Subaru, Mitsubishi, Dacia, Renault, Fiat, GM, Chrysler, Citroen, Peugeot, Opel, Smart,Suzuki, Vauxhall, Alfa-Romeo, Lancia and etc.
- 【6 Reset Services】iCarsoft E660 2026 Upgrade Version is a diagnostic tool that offers professional maintenance services, including Oil Reset, EPB, BMS, ETC, SAS, TPMS Reset. It can help you easily reset oil change indicators, recalibrate steering angle sensors, relearn replaced electric parking brake and so on. For optimal vehicle performance and maintenance convenience. (Tips: Please update the softwareafter receiving the product to obtain new service functions)
- 【118+ Real Time Record & Live Graph View】iCarsoft E660 2026 Upgrade Version can automatically record vehicle text history and identify vehicle information. Preserve real-time data information. View & Graph Live Data. Support Data Review and Print. 15 languages: English, German, Dutch, Spanish, French and so on. We promise to offer Lifetime updates (Lifetime free Update via PC), and confidence in products. We also provide 1 year warranty + extra lifetime hardware free repair if you need it in the future. We prioritize user experience & strive to meet your expectations. Please do feel free to reach out to us if you have any question or problem about the usage.
- 【All-in-One Diagnostic Tool for Porsche + 2 Extra Vehicle Brands】New POR V4.0 is a professional car scanner specifically engineered with dedicated software pre-installed for Porsche. You can also download 2 additional software packages FOR FREE from 26 supported brands (e.g., for Benz, for BMW, for Audi, for Land Rover).Upgraded to adopt quad-core 1.3GHz processor and HD touchscreen and professional diagnsotic OS for faster& smooth diagnsotic.LIFETIME FREE UPDATES, NO SUBSCRIPTION COST! PLEASE TELL US YOUR CAR INFORMATION TO OBTAIN A LIST OF ALL COMPATIBLE SERVICES FOR YOUR CAR FIRST (FOR EXAMPLE: BATTERY REGISTRATION FUNCTION IS NOT COMPATIBLE WITH PORSCHE 997.2)
- 【29 MAINTENANCE SERVICES FOR PORSCHE SERIES CARS】 It can perform the 29 reset service for Porsche series cars-Oil Reset; SAS; EPB; BMS; ETC; DP ; ABS Bleeding; Injector Coding; TPMS; Air Suspension; Air Conditioner; Head Lamp; Body Stablity Control; Engine Control; Transmission; AirBag; Seat; DWR; MIS; EG; ODO; Clutch; High Voltage Battery; Cruise Control; Radar/Camera; Vehicle Setup,etc. Up to 49 vehicle-maintenance-services for the extra 2 vehicle brands you installed (Tip: Not all services will be worked on every car mode. Some vehicle models may be lack of certain ECU-control modules to make some services may not work).
- UPGRADE SERVICES: Breaks down 29 services to 234 sub-service for car owners/machinist to perform maintenance based on corresponding sub-modules! The detailed sub-service for sub-modules assist to perform precise vehicle maintenance.Improving the accuracy of car maintenance and reducing potential failure risks caused by whole-module maintenance to main modules.such as Oil Reset is refined into Reset maintenance interval/Reset service interval/Service Reset; Engine Control Reset is refined into Delete adaptation data/Short tests/System tests/Swirl-flap actuator/Bleeding high temperature coolant circuit and more.（sub-services vary based on vehicle model/year）
- 【EXTRA VEHICLE MAINTENANC SERVICES FOR SPECIFIC SYSTEMS】Have no ability to perferm calibration to special/specific systems/modules? This OBD2 scanner solve your troubles- for common systems/modules & for specific sytems/modules, assist you to perform diagnsing/calibration/reset/relearn services for non-common modules to finish your car maintenance/ diagnostic (eg: Central Computer system/module :Function activation/Multimedia interface test/AM Field Strength/Current FM Field Strength/FM Field Strength/MOST system reserve/Self-test/Deactivate Production Mode/Reset to factory settings/MOST System Test). (Tip: The services vary based on the vehicle brands)
- 【 MORE PROFESSIONAL BI-DIRECTIONAL ACTUATION TESET 】Exclusive POR V4.0 comes with powerful bidirectional testing capability,do actuaction test for deeper unit-checking after replacement or overhaul (1333 test items for Porsche, like:Fuel high-pressure fuel injector 1-4, Empty tank, Radiator fan, OTA-FC Connectivity, backrest, Backup battery, and more; 2136 test items for Audi; 1670 test items for Benz; 1599 test items for Volvo; 1360 test items for VW; 2705 test items for GM etc.). Help to check your car units work well or not after vehicle maintenance or daily car-body check, keep drives always in safety.(Warm tip:The quantity of test item is based on the units your car has)
Last update on 2026-06-23 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.