NHTSA ID Number: 10180613
Manufacturer Communication Number: 20-383
TSB/Document Date: 2020-10-02
Summary
This is the 2nd notice for advisory 20-383. It has been determined certain Kodiak travel trailers may have defective self-leveling roof sealant that exhibits a hard, cracked appearance. The defective sealant exhibits poor adhesion and cracking within 96 hours of application and can be easily removed from the roof by pulling it up by hand. A visual inspection will reveal the defective sealant lifting from the roof due to poor adhesion properties. The following procedure describes how to correct the issue. Campaign closes November 30, 2020.
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TSB/Document ID: 20-383
Replacement Service Bulletin Number:
MFR Communication Date: 2020-10-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: STRUCTURE
MFR Component System:
MFR Component Subsystem:
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RECREATIONAL VEHICLE SERVICE CAMPAIGN
October 1, 2020
Service Advisory: 20-383
SERVICE CAMPAIGN – 2ND NOTICE
«Owner_name»
«Street»
«Street_2»
«City», «State» «Zip»
«Country»
VIN: «VIN»
Dear «Owner_name»:
Keystone
RV Company is conducting a service campaign on certain 2021 Kodiak Travel Trailers. We
apologize for any inconvenience this action may cause you; however your continued satisfaction is of the
utmost importance to us.
Reason for this
campaign
It has been determined certain Kodiak travel trailers may have defective selfleveling roof sealant that exhibits a hard, cracked appearance. The defective
sealant exhibits poor adhesion and cracking within 96 hours of application and
can be easily removed from the roof by pulling it up by hand. A visual inspection
will reveal the defective sealant lifting from the roof due to poor adhesion
properties. Campaign closes November 30, 2020.
What we
will do
Keystone
has notified our dealers regarding this situation. The remedy is to
inspect the self-leveling roof sealant and replace if cracked and lifting. The
service required for this corrective action will be provided at no charge to you.
What we need
you to do
At your earliest convenience, please make an appointment to have your RV
serviced by your dealership. The labor time to perform this campaign is
approximately 2 hours. Please ask your dealer if you wish to know how much
additional time will be needed to schedule and process your RV for this repair.
If you have
questions
Your dealer is best equipped to obtain parts and provide service to ensure your
RV is corrected as promptly as possible. If your dealer is unable to assist or if
you take your RV to your dealer on the agreed service date, and the dealer does
not remedy the condition within a reasonable amount of time, or without charge
to you, please contact Keystone
Customer Service by calling 1-866-425-4369.
Thank you for your attention and cooperation in this matter.
Sincerely,
KEYSTONE
RV COMPANY
Rick Deisler
Vice President Service Operations
PO Box 2000 Goshen, IN 46527-2000
Phone: (574) 535-2100 – Fax: (574) 535-2199
www.keystonerv.com
RECREATIONAL VEHICLE SERVICE CAMPAIGN
October 1, 2020
SERVICE ADVISORY 20-383 – 2nd Notice
«Owner_name»
ATTN: Service Manager
«Street»
«Street_2»
«City», «State» «Zip»
«Country»
Limited time for repair.
Campaign closes November 30, 2020
All repairs and claims for this
campaign must be submitted on or
before November 30th to be
considered for reimbursement.
Dear «Owner_name»,
Reason for this
campaign
It has been determined certain Kodiak travel trailers may have defective self-leveling roof
sealant that exhibits a hard, cracked appearance. The defective sealant exhibits poor
adhesion and cracking within 96 hours of application and can be easily removed from the
roof by pulling it up by hand. A visual inspection will reveal the defective sealant lifting
from the roof due to poor adhesion properties. The remedy is to inspect the self-leveling
roof sealant and replace if cracked and lifting. Campaign closes November 30, 2020.
The campaign population includes:
Model:
2021 Kodiak Travel Trailers: 175BH, 177RB, 27SBH, 283BHSL, 3321BHSL,
332BHSL
Serial Number Range: MJ970352 - MJ970416
Our records indicate unit(s) sold or in your present lot inventory fall within this range, which will require
inspection. Important: Please complete the service campaign on these units before retail delivery. Our records
indicate the following unit serial number(s) are presently in your inventory or have been sold:
«VIN1»
«VIN2»
«VIN3»
«VIN4»
«VIN5»
«VIN6»
-- Serial numbers with ‘*’ have been retail sold --
We apologize for any inconvenience this situation may cause and greatly appreciate your cooperation. Should you
have any questions or concerns regarding this correspondence or the enclosed Service Advisory, please contact us
at: (855) 382-4100
Sincerely,
KEYSTONE
RV COMPANY
Rick Deisler
Vice President Service Operations
PO Box 2000 Goshen, IN 46527-2000
Phone: (574) 535-2100 – Fax: (574) 535-2199
www.keystonerv.com
Limited time for
repair.
Campaign closes
November 30, 2020
Keystone
RV Company
7/23/20
SERVICE ADVISORY # 20-383
Kodiak Self-Leveling Roof Sealant
It has been determined certain Kodiak travel trailers may have defective self-leveling roof
sealant that exhibits a hard, cracked appearance. The defective sealant exhibits poor adhesion
and cracking within 96 hours of application and can be easily removed from the roof by pulling it
up by hand. A visual inspection will reveal the defective sealant lifting from the roof due to poor
adhesion properties. The following procedure describes how to correct the issue. Campaign
closes November 30, 2020.
Models Included:
2021 Kodiak Travel Trailers: 175BH, 177RB, 27SBH, 283BHSL, 3321BHSL,
332BHSL
Serial Number Range:
MJ970352 - MJ970416
Parts Required:
KRV # 238454 - Sealant - Self Leveling - 1021 White Low V.O.C. - Tube Alpha - 30/Cs (This part may be ordered in bulk without a VIN, Canadian
Sales DPU Only)
Tools Required:
- Scraper
This Service Advisory requires a Pre-Authorization & Photograph
Note – Check serial number on Key Express to verify the campaign is open. Some vehicles were
repaired before they left Keystone
.
When performing warranty or recall service, please make certain that appropriate Personal
Protective Equipment (PPE) is used.
The remedy is to inspect the self-leveling roof sealant and replace if cracked and lifting. See Figure 1 and 2.
Fig. 1
Fig. 2
Campaign closes on November 30, 2020
REPAIR INSTRUCTIONS
INSPECTION INSTRUCTIONS
Step 1. Locate the trailer on a level, flat, hard surface. Chock the wheels.
Step 2. Visually inspect the roof sealant for cracking and/or lifting.
Step 3. If the sealant is cracking or lifting go to the Repair Instructions.
Step 4. If the sealant exhibits normal characteristics go to Warranty Reimbursement Inspection Only.
Service Advisory 20-383
Page 2 of 2
REPAIR INSTRUCTIONS
Step 1. Test the adhesion properties by pulling the sealant by hand.
Step 2. If it is not easily removable by hand then it is adhered properly and will be left in place. In these
cases, touch up or reseal any void at the base edges of the existing bead seal and reseal any
surface cracks as necessary.
Step 3. If the sealant can be easily removed by hand, remove it and apply new self leveling roof sealant
per the instructions on the caulk tube. The roof must be clean and dry when applying sealant.
WARRANTY REIMBURSEMENT
INSPECTION ONLY
Submit the claim with pictures on Key Express using Flat Rate Code # 7138342F
In the Complaint section note:
Service Advisory # 20-383
In the Cause section note:
Service Advisory # 20-383
In the Correction section note:
Inspected sealant and found no crack, sealant is properly
adhered to the roof membrane, see attached pictures.
The amount of time authorized for is .3 hour. Campaign closes on November 30, 2020.
REPAIR
Submit a Pre-Authorization request with pictures then claim on Key Express using Flat Rate Code #
7138342A
In the Complaint section note:
Service Advisory # 20-383
In the Cause section note:
Defective sealant
In the Correction section note:
Inspected sealant. Sealant is defective, see pictures
attached. R&R sealant.
The amount of time authorized for this repair is listed below: Campaign closes on November 30,
2020.
Component
Remove & Reseal
Tubes of Sealant
Roof Vent (each)
0.3
1
Refrigerator Vent
0.3
1
Plumbing Vent (each)
0.2
1/3
Skylight
0.3
1
Ladder
0.2
1/3
Front/Rear Termination Molding (each)
0.3
1
TV Antenna
0.2
1/2
Spot Seal (each)
0.1
1 to 2 (total)
Please call Keystone
RV Customer Service at 855-382-4100 if you have any questions.
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