NHTSA ID Number: 10180263
Manufacturer Communication Number: 23-020-20
TSB/Document Date: 2020-09-28
Summary
Tailgate Slam Bumpers Pull Off This bulletin involves inspecting and replacing any over stop bumpers that are relocated or missing. The customer may comment that when the multi-function tailgate swing door is opened, the over-slam bumpersticks to the door and pulls out of the U-frame.
NUMBER:
23-020-20
GROUP:
23 - Body
DATE:
August 15, 2020
This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise, without written permission of FCA
US LLC.
This service bulletin is also being released as Rapid Response Transmittal (RRT) 20-044,
dated August 15, 2020. All applicable sold and un-sold RRT vins have been loaded. To verify
that this RRT service action is applicable to the vehicle, use VIP or perform a VIN search in
DealerCONNECT/Service Library. All repairs are reimbursable within the provisions of
warranty.
SUBJECT:
Tailgate Slam Bumpers Pull Off
OVERVIEW:
This bulletin involves inspecting and replacing any over stop bumpers that are relocated or missing.
MODELS:
2020
(DT)
RAM
1500 Pickup
NOTE: This bulletin applies to vehicles within the following markets/countries: North
America.
NOTE: This bulletin applies to vehicles built on or after February 03, 2020 (MDH 0203XX) and
on or before May 18, 2020 (MDH 0518XX) equipped with Multi-Function Tailgate (Sales
Code MWK).
SYMPTOM/CONDITION:
The customer may comment that when the multi-function tailgate swing door is opened, the overslam bumper sticks to the door and pulls out of the U-frame.
DIAGNOSIS:
If a customer’s VIN is listed in VIP or your RRT VIN list, perform the repair. This RRT only applies
to vehicles on the RRT VIN list.
PARTS REQUIRED:
Qty.
1
4
1 (AR)
Part No.
04467709AB
68185697AA
68497915AA
Description
MOPAR
Bond-All Gel
Mylar Patch
Over-Slam Bumper
23-020-20
-2-
REPAIR PROCEDURE:
1. Remove all four over-slam bumpers from multi-function tail gate. (Fig. 1) . Replace any that are
missing as needed.
Fig. 1
Over-Slam Bumper Locations
1 - Over-Slam Bumpers
2. Wipe off the attachment points of U-frame surface and the mating side of the over-slam
bumpers with isopropyl alcohol.
3. Apply MOPAR
Bond-All gel adhesive P/N 04467709AB sparingly in a circle pattern shown
below, on the tailgate side of the over-slam bumpers.
NOTE: Be careful to stay away from the outside perimeter to avoid excess squeeze out of
adhesive (Fig. 2) and (Fig. 3) .
NOTE: Some gel will seep out when installing the over-slam bumpers. Make sure to wipe
away excess gel adhesive after installing over-slam bumpers.
Fig. 2
Over-Slam Bumper (Shown From Top)
1 - Bond-All Gel Application Area
-3-
Fig. 3
Over-Slam Bumper (Shown From Side)
4. Install the over slam bumper into place on the pickup bed.
NOTE: Use the adhesive on all four over-slam bumper locations.
5. Remove the old mylar tape, wipe the surface with isopropyl alcohol and allow to dry
(Fig. 4) and (Fig. 5) .
Fig. 4
U-Frame Mylar Bumper Tape Location (40% Door)
1 - Mylar Tape Location
23-020-20
23-020-20
-4-
Fig. 5
U-Frame Mylar Bumper Tape Location (60% Door)
1 - Mylar Tape Location
6. Apply a new mylar patch P/N 68185697AA in place of the old patch.
NOTE: Some mylar patches may have shifted or even fallen off the tailgate. It is suggested
to tape replacement mylar patch to slam bumper and then shut tailgate to get patch
to stick where it needs to be located.
7. Close both swing doors and allow adhesive to cure per adhesive manufacturer’s
recommendations.
POLICY:
Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
Labor Operation
No:
Description
Skill Category
Amount
23-41-43-9C
Replace (4) Mylar Patches and Repair
Tailgate Over Slam Bumpers
(1 - Semi-Skilled)
6 - Electrical and
Body Systems
0.3 Hrs.
FAILURE CODE:
ZZ
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TSB/Document ID: 23-020-20
Replacement Service Bulletin Number:
MFR Communication Date: 2020-08-15
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: STRUCTURE:BODY:HATCHBACK/LIFTGATE:HINGE AND ATTACHMENTS
MFR Component System:
MFR Component Subsystem:
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