IS-20007 Service Bulletin/Repair Instructions

IS-20007
Instruction Sheet
DRIVER’S AIR CONDENSER REPLACEMENT AND RELOCATION

X3-45VIP FROM E-5459 TO H-6179 RETROFITTED WITH EFD

First Release
August 2020
MATERIAL

Kit #IS20007 includes the following parts:

Part No.
Description
Qty
Compressor Door Parts (Steps A-B-C)

280549
DOOR UPPER HINGE
1
280610
SHIM
1
280504
DOOR UPPER HINGE
1
5001833
WSH BEL SPR SS 301 6.65X17.4X1.27(M6,1/4
4
5000310
SCR CAP HEX SS NSS M6X1 X 40
2
502622
SCR CAP HEX SS NSS M6X20 FT
2
284607
NYLON BUSHING
2
280567
COMPRESSOR DOOR CATCH PIN
1
280599
SHIM
2
5001912
SCR CAP HEX SS NSS M8X30
2
5001868
WSH BELL SS 8.4X18X2 (M8,5/16)
2
5001063
NUT RIV FL OKS M8-1.25X11X1.5
2
280589
ROLLER
1
5001461
SCR MA FL PH SS M8-1.25X40 FT
1
5001983
NUT HEX NYRT SS NSS M8X1.25
5
2810294
HINGE DOWN COMP. DOOR ASSY
1
502723
WSH FL NYL .386X.750X.050 (M8,3/8)
1
7770484
PLATE SS 304 3"X3" 11GA
1
Writer: FL
IS-20007

Page 2 / 24
Part No.
Description
Qty
030082
SHIM U 3.175MM
3
5001815
SCR CAP HEXF N500 M6-1 X 30 G 8.8
3
502854
NUT HEX N500 M6-1
3
430406
WASHER
3
502570
WSH LO SPT SS 6.1X11.8X1.6 (M6,#12)
3
Condenser Relocation Parts (Steps D to K)

454030
HOSE ASS 1550 MM LG
1
454031
HOSE, CONDENSER 2570 MM LG, ASS
1
454032
HOSE CONDENSOR 3180MM LG ASS
1
454033
HOSE ASS 800 MM LG
1
454035
SUPPORT, FILTER DRYER
1
454036
FAN PROTECTOR PANEL (GUARD)
1
454037
SHROUD ASSEMBLY
1
454156
SUPPORT CONDENSER ASSEMBLY
1
0610379

502655
HARNESS, DRIVER AIR CONDENSER X3

SCREW CAP HEX M10-1.5x25 SS BK
5001758
NUT HEX STO M10-1.5 N500
1
5001983
NUT HEX NYRT SS
4
5001448
WSH FL SS .343X.875X.040 (M8,5/16)
10
502780
SCR CAP HEX SS NSS M8X25
2
5001975
SCR TC BDG PH SS410 Z050 10-24X3/8
24
5001137
WSH FL SS .203X.438X.06 (M5,#10)
24
950552
CONDENSOR
1
565881
FAN CONDENSOR 12'' - BRUSHLESS - AXIAL
1
5001981
HEX CAP SCR SS NSS M8X50
2
8079360
CABLE TIE
Writer: FL
-
-
1

1
3
IS-20007

Page 3 / 24
Part No.
Description
Qty
952629
CLAMP P STL ZP RUB 15.9 ID
3
5001241
SCR MA TR PH SS 10-24X1/2
3
5001180
NUT HEX NYRT SS 10-24
6
504727
CLAMP HOSE POLY 2 BLOCKS FOR 2 HOSES
2
504728
COVER, PLATE T3
2
500107
SCR TC HEX Z050 1/4-20X2 1/2
2
N37749
DUAL CLAMP TIE
8
952634
CLAMP P STL ZP RUB 23.8 ID
2
952629
CLAMP P STL ZP RUB 15.9 ID
3
500607
SCR MA TR PH SS 10-24X1
3
504357
WSH FL SS .187X.437X.050 (M4,#8)
3
504751
DUAL SWIVEL SADDLE SPACER (100 POUNDS)
1
504016

5001912
CABLE TIE, NYLON BLK (LIGHT-HEAVY)

SCR CAP HEX SS NSS M8X30
5001787
NUT HEX NYRT SS M8-1.25X9.5
6
950270
PRESSURE SWITCH
1
950249
VALVE SCHRAEDER
1
501338
TEE 1/4PM X 1/4PF X 1/4PF
1
561566
CONN PED W-PACK 2 PH
1
561567
TERM PED WEATHER-P PIN 20-18AWG
2
561565
WIRE SEAL PED W-PACK 20-16 GRN
2
563332
MINI RELAY, 24V WITH RESISTOR
2
504637

IS-20007

FI-20007
CABLE TIE, NYLON BLK (STD)

Instruction sheet

Feuille instruction
-
-
2

6
30

1

1
NOTE

Material can be obtained through regular channels.
Writer: FL
IS-20007

Page 4 / 24
Table of Contents

A.
COMPRESSOR DOOR UPPER HINGE REPLACEMENT .................................................................. 5
B.
ROLLER SUPPORT ADDITION ON COMPRESSOR DOOR.............................................................. 7
C.
COMPRESSOR DOOR LOWER HINGE REPLACEMENT ................................................................. 9
D.
CONDENSER RELOCATION OVERVIEW ........................................................................................ 18
E.
CONDENSER RELOCATION PREPARATION .................................................................................. 18
F.
CONDENSER INSTALLATION........................................................................................................... 18
G.
A/C HOSE INSTALLATION ................................................................................................................ 20

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