GROUP
GEN

MODEL
2021MY
K5 (DL3A)

NUMBER
092 (Rev 1, 08/12/2020)

DATE
August 2020

TECHNICAL SERVICE BULLETIN
SERVICE ACTION: HOOD RELEASE CABLE,
INTERCOOLER CLAMP AND WINDSHIELD SIDE MOLDING (SA431)

SUBJECT:

 NOTICE
This bulletin has been revised to include additional information. New/revised
sections of this bulletin are indicated by a black bar in the margin area.
This bulletin provides the procedure to inspect and if necessary, repair the three (3) items listed
in the table below on some 2021 K5 (DL3A) vehicles produced between March 27, 2020
through July 14, 2020, for which the parts described may not have been properly installed
during assembly. Before conducting the procedure, verify the vehicle is included in the list of
affected VINs.
Item

Description

Inspection/Repair Type

1

Hood Release Cable

Hood release cable may not be inserted properly in retaining bracket.

2

Intercooler Hose Clamp

Hose clam may be loose, nut is not broken – requires tightening.

3

Windshield Side Molding

Right windshield molding may not be properly secured in place.

 NOTICE
A Service Action is a repair program without customer notification that is performed
during the warranty period. Any dealer requesting to perform this repair outside the
warranty period will require DPSM approval.
Repair status for a VIN is provided on WebDCS (Service → Warranty Coverage →
Warranty Coverage Inquiry → Campaign Information). Not completed Recall / Service
Action reports are available on WebDCS (Consumer Affairs → Not Completed Recall
→ Recall VIN → Select Report), which includes a list of affected vehicles.
This issue number is SA431.
Printed TSB copy is for reference only; information may be updated at any time.
Always refer to KGIS for the latest information.
Circulate To:

X General Manager


X Service Advisors


X Technicians


X Service Manager


X Parts Manager


X Body Shop Manager 
X Fleet Repair


Page 2 of 8
SUBJECT:

SERVICE ACTION: HOOD RELEASE CABLE,
INTERCOOLER CLAMP AND WINDSHIELD SIDE MOLDING (SA431)

Hood Release Inspection and Repair Procedure:
1. Pull the hood release lever (A) located
on the lower left kick panel (B).

A
B

2a. In the front of the vehicle, locate the
hood latch (C) and open the hood.

C

2b. If the hood does not open, proceed to
step 3 to repair this concern.
2c. If the hood opens normally, proceed to
confirm hood release cable is attached
properly on step 7a.

3a. Partially remove the left door weather
strip (D) along the dotted yellow line.
3b. Remove the left door scuff trim (E).

D
E

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: SA431 (Rev 1) K5 (DL3A) August 2020

Page 3 of 8
SUBJECT:

4.

SERVICE ACTION: HOOD RELEASE CABLE,
INTERCOOLER CLAMP AND WINDSHIELD SIDE MOLDING (SA431)

Remove the hood release lever (A) and
lower left kick panel (B).
Note: SST 07120-11000 or equivalent
tool may be used to remove the hood
release lever.

A
B

5a. Remove the hood release bracket (F).

F

5b. Remove the release cable (G) from the
bracket (F).
Note: Bracket has two (2) retaining bolts,
refer to red outline area.

6.

G

Pull the hood release cable (G) by hand
to release the hood.

G

7a. Check the hood release cable coupler is
attached properly and that the two cable
attachments (black and white ends) are
fully inserted into the mounting
bracket(s).
Photo sample is OK.

 OK
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: SA431 (Rev 1) K5 (DL3A) August 2020

Page 4 of 8
SUBJECT:

SERVICE ACTION: HOOD RELEASE CABLE,
INTERCOOLER CLAMP AND WINDSHIELD SIDE MOLDING (SA431)

7b. If the cable is not fully inserted into the
bracket (NG), be sure to align and press
down firmly.
Note: Listen for click to confirm it is
secured in place, OK. (Refer image
shown on step 7a).

 NG
8.

Reinstall all removed parts in the reverse
order of removal. Confirm hood latch
release is operating as designed.

9.

This action is now complete.

 NG
Intercooler Hose Clamp Inspection and Tightening:
1a. Locate the upper intercooler hose clamp
(A).

 NOTICE
A
loose
intercooler
hose
connection may trigger a MIL
ON with DTC P017200 - System
too rich (Bank 1).

1b. Inspect the intercooler hose clamp (A) to
intercooler tube connection. Ensure the
hose is properly installed to the locating
dimple and the hose clamp is squarely
positioned around the hose.



If the hose clamp or hose is NOT
positioned as described, proceed
to Step 1c/d.
If the hose is properly installed,
proceed to Step 2a.

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: SA431 (Rev 1) K5 (DL3A) August 2020

A

Page 5 of 8
SUBJECT:

SERVICE ACTION: HOOD RELEASE CABLE,
INTERCOOLER CLAMP AND WINDSHIELD SIDE MOLDING (SA431)

1c. Loosen the hose clamp hex nut or
carefully pry off the cap (B) from the hex
nut with screwdriver on the clamp
retainer (as shown) and correct the
intercooler hose to intercooler pipe
orientation.

 NOTICE
B

Do not allow the nut cap to fall
in the engine compartment. Be
sure to discard of the nut
accordingly.
1d. Tighten the hose clamp using a torque
wrench.
Torque Specifications for nut:
43.4 - 60.8 lb. in. (4.9 - 6.7 Nm,
0.5 - 0.7 kgfm)

2a. Confirm that the hose clamp (A) break
away nut head (B) is not present. If so,
this action is complete.

A

B

 NG

B

 OK

2b. If the hose clamp (A) break away nut
head (B) is present:




Tighten the hose clamp break
away nut (B) until the nut head
breaks off the clamp
Pull on the intercooler hose to
verify that the hose is secure. This
action is now complete.

B
A

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: SA431 (Rev 1) K5 (DL3A) August 2020

Page 6 of 8
SUBJECT:

SERVICE ACTION: HOOD RELEASE CABLE,
INTERCOOLER CLAMP AND WINDSHIELD SIDE MOLDING (SA431)

 NOTICE
Do not allow the nut to fall in the
engine compartment. Be sure to
discard of the nut accordingly.

B

 OK
Windshield Trim Molding Inspection and Repair:
1.

Locate the right side windshield trim
molding.

2a. Check if the windshield trim molding is
not flush to the A-pillar or is loose. Lightly
pull on the following areas shown.




Top
Middle
Bottom

If any area is not flush or is loose, apply
pressure in the needed area to engage
retaining clip and secure.

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: SA431 (Rev 1) K5 (DL3A) August 2020

Page 7 of 8
SUBJECT:

SERVICE ACTION: HOOD RELEASE CABLE,
INTERCOOLER CLAMP AND WINDSHIELD SIDE MOLDING (SA431)

2b. Confirm that the windshield trim molding
is flush with A-pillar and not loose. This
action is now complete.

 NOTICE
If windshield molding clips are
defective replace the windshield
molding trim under normal
Warranty claim.

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: SA431 (Rev 1) K5 (DL3A) August 2020

Page 8 of 8
SUBJECT:

SERVICE ACTION: HOOD RELEASE CABLE,
INTERCOOLER CLAMP AND WINDSHIELD SIDE MOLDING (SA431)

AFFECTED VEHICLE RANGE:
Model

Production Date Range

K5 (DL3A)

March 27, 2020 to July 14, 2020

WARRANTY INFORMATION:
N Code: N99 C Code: C99
Claim
Type

V

Causal P/N

81190 L2100

Qty.

Repair
Description

Labor Op
Code

Op
Time

Inspection / No Repairs

200A04I0

0.2
M/H

Inspection + Windshield
Trim Repair

200A04R0

0.2
M/H

Inspection + Hood
Release Cable Repair

200A04R1

0.3
M/H

Inspection + Hose Clamp
Tightening

200A04R2

0.2
M/H

0
Inspection + Windshield
Trim + Hood Release
Cable Repair

200A04R3

0.3
M/H

Inspection + Windshield
Trim + Hose Clamp
Tightening

200A04R4

0.2
M/H

Inspection + Hose Clamp
Tightening + Hood
Release Cable Repair

200A04R5

0.3
M/H

Inspect + Hose Clamp
Tightening + Hood
Release Cable Repair +
Windshield Trim Repair

200A04R6

0.3
M/H

Replacement
P/N

Qty.

N/A

0

 NOTICE
VIN inquiry data for this repair is provided for tracking purposes only. Kia retailers
should reference SA431 when accessing the WebDCS system.

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

TSB: SA431 (Rev 1) K5 (DL3A) August 2020