NHTSA ID Number: 10179210
Manufacturer Communication Number: No. 123-20
TSB/Document Date: 2020-09-02
Summary
Service campaign information for Porsche
Workshop Campaign WLG6 - Re-Programming High-Voltage Charger (OBC) Control Unit
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TSB/Document ID: No. 123-20
Replacement Service Bulletin Number:
MFR Communication Date: 2020-08-10
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
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Service
Technical Information
123/20 ENU
WLG6
2
WLG6 - Re-Programming High-Voltage Charger (OBC) Control Unit (Workshop Campaign)
Important:
CRITICAL WARNING -This campaign includes steps where control unit(s) in the vehicle will be
programmed with the PIWIS Tester. The vehicle voltage must be maintained between 13.5 volts and 14.5
volts during this programming. Failure to maintain this voltage could result in damaged control unit(s).
Damage caused by inadequate voltage during programming is not a warrantable defect. The technician
must verify the actual vehicle voltage in the PIWIS Tester before starting the campaign and also document
the actual voltage on the repair order.
Model Year:
2020
Model Line:
Taycan (Y1A)
Subject:
Control unit for high-voltage charger (OBC)
Information:
Optimized software is available for the high-voltage charger for the Taycan.
This software update improves at-home charging (AC charging process) and further optimizes the calculation of battery capacity.
Further information on the new features that will be implemented with the software update can be found
in the attachment under Technical Information 'Overview of new features implemented by the software
updates'.
Remedial
Action:
Re-program the high-voltage charger and, if necessary, other control units using the PIWIS Tester with test
software version 39.600.015 (or higher).
Affected
Vehicles:
Only vehicles assigned to the campaign (see also PCSS Vehicle Information). There are 1,486 vehicles
affected by this campaign.
Required tools
Information
The Taycan (Y1A) is equipped as standard with a lithium starter battery.
Lithium starter batteries must only be charged using a suitable battery charger that has a current
and voltage-controlled charge map.
For further information about the battery chargers to be used, see Workshop Manual '270689
Charging battery/vehicle electrical system'.
Tools:
•
Battery charger with a current rating of at least 90 A and a current and voltage-controlled
charge map for lithium starter batteries, e.g. VAS 5908 Battery charger 90 A
•
9900 - PIWIS Tester 3 with test software version 39.600.015
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Preparatory work
NOTICE
Fault entry in the fault memory and control unit programming aborted due to undervoltage.
•
Increased current draw during diagnosis or control unit programming can cause a drop in voltage, which
can result in one or more fault entries and the abnormal termination of the programming process.
Before starting control unit programming, connect a suitable battery charger with a current rating of at
least 90 A to the vehicle.
NOTICE
Control unit programming will be aborted if the WLAN connection is unstable.
•
An unstable WiFi connection can interrupt communication between the PIWIS Tester and the vehicle
communication module (VCI). As a result, control unit programming may be aborted.
During control unit programming, always connect the PIWIS Tester to the vehicle communication module
(VCI) via the USB cable.
NOTICE
Control unit programming will be aborted if the driver's key is not recognized
•
If the driver's key is not recognized in the vehicle, programming cannot be started or will be interrupted.
Position the driver's key with the back facing forward upright between the holding struts in the rear
cupholder (emergency start tray) to guarantee a permanent radio link between the vehicle and remote
control.
NOTICE
Programming interrupted
•
Malfunctions in control unit
•
Risk of damage to control unit
Route the line between the vehicle communication module (VCI) and diagnostic socket on the vehicle
without tension and make sure that the connector is inserted fully into the diagnostic socket.
Check that the rechargeable battery for the PIWIS Tester is charged sufficiently. Connect the PIWIS Tester
to the power supply unit if necessary.
Aug 10, 2020
Page 2 of 9
AfterSales
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Technical Information
123/20 ENU
WLG6
2
Information
To carry out the campaign, the PIWIS Tester must be online and logged into the Porsche
Partner Network
(PPN).
Information
The procedure described here is based on the PIWIS Tester 3 software version 39.600.015.
The PIWIS Tester instructions take precedence and in the event of a discrepancy, these are the
instructions that must be followed.
A discrepancy may arise with later software versions for example.
Work Procedure: 1
Connect a suitable battery charger, e.g. VAS 5908 Battery charger 90A, to the jump-start
terminals in the luggage compartment and switch it on.
2
Position the driver's key with the back facing
forward upright between the holding struts in the rear
cupholder (emergency start tray) to guarantee a
permanent radio link between the vehicle and remote
control Emergency start tray.
3
Connect the 9900 - PIWIS Tester 3 to the Vehicle
Communication Module (VCI) via the USB cable.
Then, connect the Communication Module to the
vehicle and switch on the PIWIS Tester.
Due to the long programming time, connect the
PIWIS Testerto the power supply during the
operation.
Emergency start tray
4
Establish operational readiness (switch on ignition).
5
On the PIWIS Tester start screen, call up the 'Diagnostics' application.
The vehicle type is then read out, the diagnostic application is started and the control unit selection
screen is populated.
Re-programming high-voltage charger (OBC) control unit
WARNING
Electrically moved side windows and rear spoiler
•
Danger of limbs being trapped or severed
•
Risk of damage to components
Do not reach into the danger area.
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Keep third parties away from the danger area.
Do not move components or tools into the danger area.
Information
In addition to programming and coding of the high-voltage charger (OBC) control unit, the guided
programming sequence within the scope of this campaign includes other control units from the VR8.7
software release. In the programming sequence, the following software versions of the individual control
units are again compared with the required status of software release VR8.7. If the actual status already
matches, the programming of the relevant control unit is automatically skipped, so that the scope of the
control units programmed in addition to the high-voltage charger control unit can vary depending on the
vehicle.
•
Control unit for high-voltage power electronics, front and rear - 0007
•
High-voltage battery
control unit (BMCe) – E870
•
High-voltage converter – 0899
•
Brake booster (electric brake booster) – 0100
•
High-voltage DC charger (booster) – 0990
•
Engine electronics (DME) – 0005
•
Brake electronics (PSM) – 0094
•
Driver’s seat and passenger’s seat adjustment – 0064
•
Assistance systems (zFAS) – 0355
Work Procedure: 1
Re-program high-voltage charger control unit (OBC).
The basic procedure for control unit programming is described in the Workshop Manual
Workshop Manual '9X00IN Basic instructions and procedure for control unit programming using the
PIWIS Tester'.
For specific information on control unit programming during this campaign, see the table
below:
Aug 10, 2020
Page 4 of 9
Required PIWIS Tester software version:
39.600.015 (or higher)
Type of control unit programming:
Control unit programming using the 'Campaign"
function in the Additional menu on the PIWIS
Tester by entering a programming code.
Programming code:
V6P8C
AfterSales
Service
Technical Information
123/20 ENU
WLG6
2
Read and follow the information and instructions
on the PIWIS Tester during the guided
programming sequence.
Programming sequence:
Do not interrupt programming and coding.
A backup documentation process for the
re-programmed software versions starts as soon as
programming and coding is complete.
Programming time (approx):
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