NHTSA ID Number: 10178059
Manufacturer Communication Number: SRV-TSB-20-008
TSB/Document Date: 2020-08-06
Summary
CR195 - Rear Brake Hoses Check and Replace if required - Applicability: SuperSport Model Year 2017-2020 (all versions). This technical service bulletin informs dealers and service managers about a potential for the rear brake application to soften over time, due to normal use. A service solution, parts distribution details, and warranty information are also provided. This document has been redacted for sensitive pricing information.
CR195 - Rear Brake Hoses Check and Replace if
required
SuperSport Model Year 2017-2020 (all versions)
Technical Service Bulletin SRV-TSB-20-008
Date:
To:
From:
July 31, 2020
Dealer Principal, General Manager, Service Manager, North American Dealer
Network
Richard Kenton, Technical Director
Eric Bradley, Technical Training and Publications Manager
Dear Dealers,
Ongoing product quality testing and field reports have identified a potential for the rear brake
application to soften over time as a consequence of use. To correct in cases of this occurrence,
new rear brake hoses (ABS control unit to rear brake master cylinder – yellow, and ABS control
unit to rear brake caliper - blue) are now available for the above listed model.
OLD
NEW
NOTE
All SuperSport model versions currently produced and being shipped by DMH to all
destinations have already been equipped with these new brake hoses.
Ducati
North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
1/10
CR195 - Rear Brake Hoses Check and Replace if
required
SuperSport Model Year 2017-2020 (all versions)
Technical Service Bulletin SRV-TSB-20-008
Application
You can find the precise list of VIN numbers involved in CR195 on the DCS, in sections:
VIN
HISTORY
CAMPAIGNS
It is possible to search by individual frame number.
It is possible to search for all the frame numbers that you received
from Ducati Motor Holding.
Customer Impact
All motorcycles in your inventory (to be registered or already registered) and to be delivered to
final Customers must be updated during pre-delivery operations and always before delivery to
the final Customer. All motorcycles already delivered to final Customers must undergo this
inspection as soon as they come to your workshop. Note: this is NOT a safety recall.
Parts Distribution
If required, the following components required to carry out the upgrade under this Workshop
Campaign must be ordered for each affected frame number.
•
61911301A: ABS control unit / rear brake master cylinder hose
•
61911291A: ABS control unit / rear brake caliper hose
•
85250241A: Copper washers (8pcs)
The required small and large self-locking ties are easy to find consumables and should be
sourced locally.
Ducati North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
2/10
CR195 - Rear Brake Hoses Check and Replace if
required
SuperSport Model Year 2017-2020 (all versions)
Technical Service Bulletin SRV-TSB-20-008
Warranty Reimbursement Rules
Reimbursement for work associated with this Service Campaign will be made through the
regular warranty claim procedure using the “VIN History” section of the DCS. The warranty
claim is pre-filled and is identified as CR195. Two operation types are provided and described
below:
Operation TYPE 1:
Description
TYPE 1
Check rear brake pedal travel
Spare Parts
Labor
No Parts Required
Operation TYPE 2:
Description
TYPE 2
Check rear brake pedal travel and
replace rear brake lines
Spare Parts
Labor
Rear brake hoses
and washers
Operation Type 2 includes reimbursement for the parts listed for the operation; copper
washers (8) part no. 85250241A, ABS control unit / rear brake master cylinder hose Part no.
61911301A, ABS control unit / rear brake caliper hose Part no. 61911291A, the consumable ties
and DOT 4 brake fluid; and labor for
(
that includes the time necessary
for:
•
Vehicle reception
•
Check rear brake pedal travel
•
Rear brake hose removal (ABS control unit / brake master cylinder and ABS control unit
/ brake caliper)
•
Installation of new rear brake hose assembly (ABS control unit / brake master cylinder
and ABS control unit / brake caliper)
•
Filling and bleeding procedure of the rear brake system
•
Soft cleaning of the vehicle
Ducati North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
3/10
CR195 - Rear Brake Hoses Check and Replace if
required
SuperSport Model Year 2017-2020 (all versions)
Technical Service Bulletin SRV-TSB-20-008
Table of contents
Introduction
Page
1
Application
2
Customer Impact
2
Parts Distribution
2
Warranty Reimbursement Rules
3
Spare Parts
4
Service Solution
5
Spare Parts
Part No.
Description
61911301A
ABS control unit /
rear brake master cylinder hose
61911291A
ABS control unit /
rear brake caliper hose
85250241A
Copper washers (8pcs)
Ducati North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
Picture
4/10
CR195 - Rear Brake Hoses Check and Replace if
required
SuperSport Model Year 2017-2020 (all versions)
Technical Service Bulletin SRV-TSB-20-008
Service Solution
WARNING
To ensure the correct execution of the operation within the provided labor time to
carry out the updates, it is necessary to follow the sequence indicated in the
following instructions
Operation 1: Check rear brake pedal travel
WARNING
Before measuring the heights (A) and (B) in following steps, always check that the free
play travel of the rear brake lever is correct (between 2 mm to 5 mm).
Remember that the idle stroke refers to the stroke performed by the brake cylinder
control rod before operating the pump. If the idle stroke is outside the specified
values, it must be adjusted using the adjustment screw on the control rod.
Ducati North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
5/10
CR195 - Rear Brake Hoses Check and Replace if
required
SuperSport Model Year 2017-2020 (all versions)
Technical Service Bulletin SRV-TSB-20-008
1. Measure height (A) between rear brake lever lower end and load-bearing surface; brake
lever must be in rest position (upper limit stop)
2. Slowly position the 8 kg weight onto rear brake lever; then measure height (B) between
rear brake lever lower end and load-bearing surface
3. The difference between the measured heights (A) and (B) must fall within the range:
A - B = between 15 mm to 23 mm
a) If the difference between the measured heights (A) and (B) falls within the above range, no
further action is required
b) If the difference between the measured heights (A) and (B) is greater than 23 mm, proceed
to the Operation 2: Rear Brake Line Replacement
Ducati North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
6/10
CR195 - Rear Brake Hoses Check and Replace if
required
SuperSport Model Year 2017-2020 (all versions)
Technical Service Bulletin SRV-TSB-20-008
Operation 2 Brake Line Replacement and Assembly Precautions
The procedure for replacing the rear brake hoses is similar to the one for Monster 1200 model.
The key differences are removal processes for the following:
• Both side fairings
• Pre-silencer ONLY, by loosening horizontal and vertical head exhaust manifolds
Please refer to the instructions provided in SRV-TSB-20-006 bulletin for the complete rear
brake hose replacement procedure including brake system bleeding (valid for Monster 1200)
and use the SuperSport workshop manual for the details of the single operations. Ensure you
follow the additional Assembly Precautions listed below.
Assembly Precautions
The arrangement of brake hose (A) connecting ABS control unit to rear brake master cylinder
and hose (B) connecting ABS control unit to rear brake caliper is displayed in the figures below
Ducati North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
7/10
CR195 - Rear Brake Hoses Check and Replace if
required
SuperSport Model Year 2017-2020 (all versions)
Technical Service Bulletin SRV-TSB-20-008
WARNING
Make sure that brake hose (A) and brake hose (B) fittings are aimed on the ABS
control unit as shown in the figure and check that there is no interference.
Ducati North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
8/10
CR195 - Rear Brake Hoses Check and Replace if
required
SuperSport Model Year 2017-2020 (all versions)
Technical Service Bulletin SRV-TSB-20-008
WARNING
Confirm that brake hose (A) and brake hose (B) fittings are respectively aimed on the
brake master cylinder and brake caliper as shown in the figure.
Ducati North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
9/10
CR195 - Rear Brake Hoses Check and Replace if
required
SuperSport Model Year 2017-2020 (all versions)
Technical Service Bulletin SRV-TSB-20-008
NOTE
When assembling the airbox, make sure that:
- throttle bodies are correctly inserted inside rubber intake manifolds, along the whole
perimeter
- the rubber profile of intake manifolds is not deformed before tightening ties
To make throttle body insertion easier on rubber intake manifolds, the use of silicone
lubricant or similar product at the mounting area of the throttle assembly is absolutely
necessary.
For questions on this Workshop Campaign,
please contact your Service Area Manager.
Ducati North America
www.ducati.com
1292 Reamwood Ave.
Sunnyvale CA, 94089
Tel +1 650 933 9899
10/10
- Mixes well with conventional fluids
- Low-moisture formula provides excellent vapor lock...
- Ideal for hydraulic and disc brakes
- Provides an extra margin of safety in extreme braking...
- Mix of polyglycol ethers ensures hot brake-system operation...
- Excellent for ABS, disc and drum brake systems
- Delivers braking power when needed by avoiding a spongy...
- Both wet and dry boiling points exceed the minimum...
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TSB/Document ID: SRV-TSB-20-008
Replacement Service Bulletin Number:
MFR Communication Date: 2020-07-31
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SERVICE BRAKES, HYDRAULIC
MFR Component System:
MFR Component Subsystem:
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