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NHTSA ID Number: 10177899

Manufacturer Communication Number: A012072203300122

TSB/Document Date: 2020-08-06


Summary

This bulletin provides instructions on how to clean the secondary air ports if they have too much carbon and cause a restriction.


Less than 1900

Pressure too low – check the water supply

1900

4

2000 or more

3

Tip: After ten seconds of cleaning, all of the water should be draining out of the exhaust. If water is draining
out of the engine adaptor, check the position of the hose adaptor on the hose.
5.

Do the same for all remaining cylinders.

6.

It is recommended that after cleaning, all single ports
are checked with snap-on boroscope BK6000 (or
similar, with 90-degree lens), to make sure all ports
are clean (Figure 17).

Figure 17. Clean single port.
7.

When all carbon is removed, install a new main port plug using an 8mm socket with a short extension,
paying special attention to install it squarely. The outer edge of the plug should be recessed ~0.5mm – 1mm
behind the outer cylinder head edge.

8.

Reinstall all components (except spark plugs) and fill the system with coolant according to ELSA.

9.

Using a vacuum extractor, remove all water from all combustion chambers.

10. Make sure all water is removed from the combustion chambers by using the self-start function twice
while the spark plugs are still removed (cover spark plug openings with a towel). Install spark plugs and
coils.

Page 9 of 13
© 2020 AudieBay logo of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of AudieBay logo of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.

Make sure water is completely drained out of the exhaust (make sure the exhaust is lowered enough).
Tip: There is no need to replace the engine oil; almost no water drains into the oil pan.
11. Allow the car to run at idle for 15 minutes to ensure that any remaining water in the exhaust system
evaporates.
Section 5: After Power Washing
1.

Delete all DTCs. Bring engine to operating temperature.

2.

Go to Control Modules >> 01 Engine Control Module >> Control module OBD >> Basic Settings >>
Checking Secondary Air System.

3.

Select MVB: MASS_SA_REL[0] or SAF_DIF[1] and MASS_SA_REL[1] or SAF_DIF[2].

4.

Perform test (Press brake and gas pedal at the same time, start test on ODIS tester).

5.

Immediately after the test is complete, read MASS_SA_REL[0] or SAF_DIF[1] and MASS_SA_REL[1] or
SAF_DIF[2].
 For the old software version:
If the value is between 0.9 and 1.0, the cleaning was successful.
 For the new software version:
If the value is between 0 and 5, the cleaning was successful.

Warranty
Claim Type:

 1EB – Verify Vehicle Warranty Coverage.
 If the vehicle is outside any warranty, this Technical Service Bulletin is informational
only.

Service Number:

2644

Damage Code:

0010

Labor Operations:

Coolant pipe remove + reinstall

1961 1906 (Q5 CALB and CTUC,
A6 CALA, and A5 CALA)
Or
1961 1941 (A6 CCAA, A6/A7
CGXB, A6/A7 CTUA, S4, S5, S5
Cab CCBA, A8 CTUB, and Q5
CTUD)

See SRT

Or

Page 10 of 13
© 2020 AudieBay logo of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of AudieBay logo of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.

1961 2039 (Q7 CJWE, CJWC,
CJWB, and CTWB)
Power steering pump remove +
reinstall (overlap reduced
includes time for exhaust and
spark plugs)

4898 1999 (Q5 CALB, CTUC,
CTUD, A6 CCAA & CALA, A6/A7
CGXB, A5 CALA, A8 CTUB, S4,
S5, S5 Cab CCBA, Q7 CJWE,
CJWC, CJWB, and CTWB)

60 TU

Or
2870 2099 (A6/A7 CTUA)
Loosen/fasten lock carriereBay logo
(Except Q7 CJWE, CJWC,
CJWB, and CTWB)

5038 0999 (A6/A7 CGXB, Q5
CALB, CTUC, & CTUD, A6 CCAA
& CALA, A5 CALA, S4, S5, S5 Cab
CCBA, and A8 CTUB)

220 TU

Or

290 TU

Or

5038 0999 (A6/A7 CTUA)
2644 1999 (All)

Pressure wash

75 TU

ACC Calibration
Note:
The following labor operations
only apply if the vehicle is
equipped with ACC. Only claim
these labor operations if
applicable and if necessary.
Radar sensor adjust (if equipped)

See Elsa

9163 1550 (Q5 CALB, CTUC, &
CTUD, S4, S5, S5 Cab CCBA, A6
CCAA & CALA, A5 CALA and Q7
CJWE, CJWC, CJWB, & CTWB)

See SRT

See SRT

Or
9163 1650 (A6/A7 CGXB, A6/A7
CTUA, and A8 CTUB)
Preparation Driver Assist
Calibration

9092 0051 (All)

Vehicle front + rear measure

4495 0350 (All)

See SRT

Front wheel track adjust

4488 1550 (All)

See SRT

See SRT

Page 11 of 13
© 2020 AudieBay logo of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of AudieBay logo of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.

Rear wheel track adjust

4493 1550 (All)

See SRT

Front wheel camber adjust

4489 1550 (Q5 CALB, CTUC, &
CTUD, Q7 CJWE, CJWC, CJWB, &
CTWB, A6/A7 CTUA, A6 CALA &
CCAA, A5 CALA, A6/A7 CGXB, A8
CTUB, and S4/S5 CCBA)

See SRT

4494 1550 (Q5 CALB, CTUC, &
CTUD, A6 CALA & CCAA, A6/A7
CTUA, A5 CALA, A6/A7 CGXB, A8
CTUB, Q7 CJWE, CJWC, CJWB, &
CTWB and S4/S5 CCBA)

See SRT

Rear wheel camber adjust

Camera f night vision sys
adjusted (if equipped)

9080 1550
Or

See SRT

See Elsa
Diagnostic Time:

Claim Comment:

GFF – Checking and clearing
fault codes included in existing
labor operations

0150 0000

Time stated
on the
diagnostic
protocol (Max
40 TU)

Road test prior to the service
procedure

0121 0002

10 TU

Road test after the service
procedure

0121 0004

10 TU

As per TSB #2033001/21

All warranty claims submitted for payment must be in accordance with the AudieBay logo Warranty Policies and Procedures
Manual. Claims are subject to review or audit by AudieBay logo Warranty.

Page 12 of 13
© 2020 AudieBay logo of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of AudieBay logo of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.

Required Parts and Tools
Always check with your Parts Department and/or ETKA for the latest information and parts bulletins.
Part Number

Part Description

Quantity

06E121119A or 06E121119E

O-ring cross pipe (3.2L and 3.0L respectively)

02

See ETKA

O-ring cross pipe (3.0L A8)

02

N 0119078

Freeze plug

02

06E121139E or 06E121139H

Seal coolant flange (3.2L and 3.0L respectively)

01

See ETKA

Seal coolant flange (3.0L A8)

01

G 013A8J1G

Coolant

0.5

06E121119C

O-ring cross pipe to therm (3.0L only)

01

See ETKA

Steering Power Fluid

See ELSA

See ETKA

Fasteners, Bolts, Nuts, and Screws as needed per See ETKA/ELSA
the Repair Manual

Tool Number

Tool Description

VAS6825

Tool set

VAS6825/1

Adaptor set

CAM20005MX or equivalent Pressure washer

Additional Information
All parts and service references provided in this TSB (2033001) are subject to change and/or removal.
©2020 AudieBay logo of America, Inc. All rights reserved. The information contained in this document is based on the
latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of AudieBay logo of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes
at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or
transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites without the prior expressed written permission of the
publisher.

Page 13 of 13
© 2020 AudieBay logo of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of AudieBay logo of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.

12

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TSB/Document ID: A012072203300122

Replacement Service Bulletin Number:

MFR Communication Date: 2020-07-20

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE AND ENGINE COOLING

MFR Component System:

MFR Component Subsystem:


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