NHTSA ID Number: 10177873
Manufacturer Communication Number: IK0800591
TSB/Document Date: 2020-08-04
Summary
CE Bus Cowl Panel Relay Kit
IK0800591 - CE Bus Cowl Panel Relay Kit
Page 1 of 3
Countries:
CANADA, UNITED STATES Document ID: IK0800591
Availability:
ISIS, IsSIR
Revision:
0
Major System:
ELECTRICAL SYSTEM
Created:
7/9/2020
Current Language: English
Last Modified: 7/10/2020
Other Languages: NONE
Author:
Viewed:
Erik Wass
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Title : CE Bus Cowl Panel Relay Kit
Applies To : CE Bus Relays mounted at the cowl panel/firewall
CHANGE LOG
Please refer to the change log text box below for recent changes to this article:
09/23/2015 - Initial Article Release
DESCRIPTION
The purpose of this document is to inform the field of a new fuel pump relay kit. part number 2522071C91 should be
ordered when replacing a failed relay, located at the cowl panel, on CE Bus. This includes, but is not limited to, the 'Fuel Pump
#1' relay for Buses equipped with PSI Generation 1 LP engines.
SYMPTOM(s)
Diagnostic Trouble Code(s) & Dashboard Indicator Light(s):
NOTE: YOU MAY NOT EXPERIENCE ANY FAULTS WITH A BAD OR INTERMITTENT RELAY. POTENTIAL FAULTS LISTED
BELOW:
DTC/Light
Description
SPN 1347 FMI 3
Fuel Pump 1 Circuit Short High
SPN 1347 FMI 4
Fuel Pump 1 Circuit Short Low
SPN 1347 FMI 5
Fuel Pump 1 Circuit Short Open
Customer Observations or Concerns:
CEL, hard start, lack of performance, misfiring/stumbling or potential stalling.
SPECIAL TOOL(s) / SOFTWARE
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IK0800591 - CE Bus Cowl Panel Relay Kit
Tool Description
Tool Number
Page 2 of 3
Comments
Instructions
Wire Crimping Pliers N/A
Heat Gun
N/A
SERVICE PARTS INFORMATION
Kit Description
Part Number
Quantity
Notes
Required
KIT, FUEL PUMP RELAY, RETROFIT
2522071C91
1
DIAGNOSTIC STEP(s)
Perform a visual inspection of the relay(s) at the cowl panel, first. Replace w/ part number listed if there are any signs of damage
to the relay, terminals or base. If no evidence of damage is found, reference the "PSI 8.8L Propane Gen I Engine Diagnostic
Manual" (or relevant manual) for further diagnostic steps.
To prevent property damage, personal injury, and / or death, park vehicle on a hard, flat
surface, turn the engine off, set the parking brake, and install wheel chocks to prevent the
vehicle from moving in either direction.
REPAIR STEP(s)
1. Locate the failed cowl panel relay (i.e. 'Fuel Pump #1')
2. With side cutters, clip all 4 wires at the base of the relay (note the two, red insulated wires differ in gauge)
3. Strip all 4 wires to appropriate length to be received by the pre-crimped butt connectors on the pigtail of the new relay
4. Slide a piece of heat shrink tubing supplied in the kit, over each wire, prior to crimping any connections
4. Note the COLOR AND GAUGE of each wire and match the existing chassis wires (clipped in step 2) to the new relay pigtail
wires. Crimp the connections tightly.
5. Slide heat shrink tubing over each crimp connection and shrink via heat gun
6. Mount new relay to panel and verify engine operation
7. Repair complete
WARRANTY INFORMATION
Warranty Claim Coding:
Group: 15000 - Fuel System
Noun: 918 - Harness Chassis (Wires Connectors and Terminals)
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IK0800591 - CE Bus Cowl Panel Relay Kit
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Standard Repair Time(s):
Refer to the SRT Manual for Repair Times
OTHER RESOURCES
Master Service Information Site
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Copyright © 2020 Navistar
, Inc.
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TSB/Document ID: IK0800591
Replacement Service Bulletin Number:
MFR Communication Date: 2020-07-10
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: FUEL SYSTEM, DIESEL
MFR Component System:
MFR Component Subsystem:
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