NHTSA ID Number: 10177871
Manufacturer Communication Number: IK0800590
TSB/Document Date: 2020-08-04
Summary
Programming Procedure for Center Panel Switch Packs
10. Programming is complete. All switch packs are showing they have been updated to Kernel 22.
Figure 11 - Programming complete
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IK0800590 - Programming Procedure for Center Panel Switch Packs
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11. Verify one switch from each switch pack operates the correct feature as assigned.
( Return to Menu )
Replacing switch pack - Truck switch packs are at 17 - Replacement part is at 22
All switch packs need to be at the same Kernel in order to function properly. This section will provide instructions on how to update the switch packs in
the vehicle before installing the replacement part.
1. Record the serial numbers of the switch packs in the vehicle, as well as the serial number for the new switch pack that will be installed, and their
location
◦ You do not need the serial number of the faulty switch pack that is being replaced
◦ Record the location (or source address) with the serial number together. Example: #1 - S/N M20000000181011039, #2 - S/N
M20000000181011040, #3 - S/N M2000000018101103941
◦ To complete the upgrade and installation you will need to know the location and serial number to manually set the source address using
DLB
◦ The replacement switch pack will only display the last 3 digits of the serial number.
2. Key OFF.
3. Remove the faulty switch pack.
4. Any switch packs that are below the removed switch pack will need to be plugged in, so the daisy chain of switch packs is not broken.
◦ Example: Vehicle has 4 switch packs. #2 switch pack is being replaced.
◦ Remove #2 switch pack.
◦ The #3 switch pack will need to be plugged into the #1 switch pack (All 3 remaining switch packs are now plugged into each other - 1,3,4).
5. Key ON.
6. Navigate to the tools menu and select "Switch Pack Programming" as shown in Figure 12 below.
The BCM may need to be updated before you can update the switch pack software. If a BCM update is required, DLB will detect this and prompt
you to exit switch pack programming and update the BCM first. You will need to return to switch pack programming once the BCM has been
updated. If a BCM update is not required, DLB will continue with switch pack programming.
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Figure 12 - Switch Pack Programming
7. To start the programming process, you are asked to unplug the #1 switch pack. This will force the switch packs to perform a source address
claim.
◦ This step is not required if the vehicle is equipped with only one switch pack.
Figure 13 - Unplug #1 Switch Pack
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8. To initiate programming click start as shown in Figure 14
Figure 14 - Update Available
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9. Status bar indicating programming progress while the switch packs program. All switch packs will be programmed automatically. Each switch
pack will take approx. 5 1/2 minutes to complete.
Figure 15 - Update In Progress
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10. Once the update is complete you will be notified as shown in Figure 16.
Figure 16 - Update Complete
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11. Key OFF.
12. Install all the switch packs, including the new service part into their proper location in the vehicle.
◦ All switch packs are installed in the vehicle, and all switch packs are now at Kernel 22.
13. Key ON.
Switch packs may be flashing red, and the replacement part may be non-responsive. This is normal until you manually set the source
address.
14. Navigate back to the tools menu and select "Switch Pack Programming".
15. You will receive the pop up message shown. Select NO. This will allow you to manually set the source addresses.
Figure 17 - Select NO to manually set the source address
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16. Set the switch pack source addresses based on their serial number and location in vehicle. Click Program.
Figure 18 - Manually set source address
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IK0800590 - Programming Procedure for Center Panel Switch Packs
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17. Source address programming complete.
Figure 19 - Source Address Programmed Successfully
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18. Verify one switch from each switch pack operates the correct feature as assigned.
( Return to Menu )
Replacing switch pack - Truck switch packs are at 22 - Replacement part is at 17
All switch packs need to be at the same Kernel in order to function properly. This section will provide instructions on how to update the switch packs in
the vehicle before installing the replacement part.
1. Record the serial numbers of the switch packs in the vehicle, as well as the serial number for the new switch pack that will be installed, and their
location
◦ You do not need the serial number of the faulty switch pack that is being replaced
◦ Record the location (or source address) with the serial number together. Example: #1 - S/N M20000000181011039, #2 - S/N
M20000000181011040, #3 - S/N M20000000181011041
◦ To complete the upgrade and installation you will need to know the location and serial number to manually set the source address using
DLB
2. Key OFF.
3. Unplug the #1 switch pack
4. Plug the replacement switch pack into the #1 location.
5. Unplug the switch pack pigtail of the last switch pack in the chain from the IP harness
6. Plug the pigtail of the #1 switch pack into the connector going back to the IP harness
◦ The replacement switch pack, in the #1 location is now the only switch pack plugged in.
◦ The in and out harness should be plugged in to the data link backbone is not broken.
Figure 20 - Single Switch Pack Plugged In
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1. Power ground and data link wiring coming in from the IP harness
2. Switch pack pigtail plugged into the data link going back to the IP harness
7. Key ON.
8. Navigate to the tools menu and select "Switch Pack Programming" as shown in Figure 21 below.
The BCM may need to be updated before you can update the switch pack software. If a BCM update is required, DLB will detect this and prompt
you to exit switch pack programming and update the BCM first. You will need to return to switch pack programming once the BCM has been
updated. If a BCM update is not required, DLB will continue with switch pack programming.
Figure 21 - Switch Pack Programming
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IK0800590 - Programming Procedure for Center Panel Switch Packs
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9. To start the programming process, you are asked to unplug the #1 switch pack. This step is not required as you only have a single switch pack
plugged in. Click okay to continue.
Figure 22 - Unplug #1 Switch Pack
10. To initiate programming click start as shown in Figure 23.
Figure 23 - Update Available
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11. Status bar indicating programming progress while the switch pack programs. The switch pack will take approx. 5 1/2 minutes to complete
programming.
Figure 24 - Update In Progress
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IK0800590 - Programming Procedure for Center Panel Switch Packs
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12. Once the update is complete you will be notified as shown in Figure 25.
Figure 25 - Update Complete
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IK0800590 - Programming Procedure for Center Panel Switch Packs
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13. Key OFF.
14. Install all the switch packs, including the new service part into their proper location in the vehicle.
◦ All switch packs are installed in the vehicle, and all switch packs are now at Kernel 22
15. Key ON.
Switch packs may be flashing red, and the replacement part may be non-responsive. This is normal until you manually set the source
address.
16. Navigate to the tools menu and select "Switch Pack Programming".
17. You will receive the pop up message shown. Select NO. This will allow you to manually set the source addresses.
Figure 26 - Select NO to manually set the source address
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18. Set the switch pack source addresses based on their serial number and location in vehicle. Click Program.
Figure 27 - Manually set source address
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19. Source address programming complete.
Figure 28 - Source Address Programmed Successfully
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20. Verify one switch from each switch pack operates the correct feature as assigned.
( Return to Menu )
Replacing switch pack - Truck switch packs are at 22 - Replacement part is at 22
All switch packs are at the desired Kernel level. This section will provide instructions on how to install the replacement part and manually set the
source address.
1. Record the serial number from the service part that will be installed.
2. Key OFF.
3. Install the service part into its location in the truck. (All switch packs should be plugged in).
4. Key ON.
Switch packs may be flashing red, and the replacement part may be non-responsive. This is normal until you manually set the source
address.
5. Navigate back to the tools menu and select "Switch Pack Programming".
6. You will receive the pop up message shown. Select NO. This will allow you to manually set the source addresses.
Figure 29 - Select NO to manually set the source address
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7. Set the switch pack source addresses based on their serial number and location in vehicle. Click Program.
Figure 30 - Manually set source address
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8. Source address programming complete.
Figure 31 - Source Address Programmed Successfully
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9. Verify one switch from each switch pack operates the correct feature as assigned.
( Return to Menu )
WARRANTY INFORMATION
Warranty Claim Coding:
Refer to the Warranty Coding Manual for Group and Noun Codes.
Standard Repair Time(s):
Refer to the SRT Manual for Repair Times
OTHER RESOURCES
Master Service Information Site
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TSB/Document ID: IK0800590
Replacement Service Bulletin Number:
MFR Communication Date: 2020-07-31
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Communication Type: Service Bulletin/Repair Instructions
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