NHTSA ID Number: 10177424
Manufacturer Communication Number: 19-002D
TSB/Document Date: 2020-07-22
Summary
SUBJECT: FUSO FE GAS engine diagnosis for low oil pressure warning lamp illumination MODELS: FEC7T, FECZT, FEC9T DESCRIPTION: Certain FUSO FE Gas vehicles equipped with a 6.0 liter L96 gas engine may experience a complaint of low oil pressure indication on the instrument panel. Verify the complaint with a mechanical gauge by removing the oil sender located on top of the engine behind the intake manifold. If this situation occurs, it is imperative to triage and repair the vehicle quickly in order to maximize uptime for the customer. MFTAâs goal is to have the vehicle repaired and returned to the customer within 24-48 hours. Please follow the steps in the attachment to triage and repair the vehicle
Group 11 Engine
Bulletin Number: 19-002D Models: FE
Issue Date: July 22, 2020
Page 1 of 2
SUBJECT:
FUSO FE GAS engine diagnosis for low oil pressure warning lamp illumination
MODELS:
FEC7T, FECZT, FEC9T
DESCRIPTION:
Certain FUSO FE Gas vehicles equipped with a 6.0 liter L96 gas engine may experience a complaint of low oil pressure
indication on the instrument panel. Verify the complaint with a mechanical gauge by removing the oil sender located on top of
the engine behind the intake manifold.
If this situation occurs, it is imperative to triage and repair the vehicle quickly in order to maximize uptime for the
customer. MFTA’s goal is to have the vehicle repaired and returned to the customer within 24-48 hours. Please
follow the steps below to triage and repair the vehicle
Step 1
• Check for codes, check oil level and inspect for external leaks.
• Install a manual oil pressure gauge, start the engine and record the engine oil pressure at idle.
• Drain the oil through a strainer, remove and cut open the engine oil filter and inspect for metal debris.*
• Open a Technical Assistance Request (TAR), provide documents and photos and await TSC direction.
* It is important to use an oil filter cutting tool to ensure no
filter housing metal debris contaminates the filter material.
Step 2
• If instructed by the TSC, inspect #1 and #3 main bearings and #2 and #5 rod bearings and journals and upload
photos to the TAR.
• The TSC will evaluate the damage and direct the repair.
Step 3
• If instructed to replace the engine assembly, ensure that the engine is removed from the chassis in preparation for
replacement engine arrival.
• Replace the radiator with a new assembly and flush the engine oil cooler and lines of metal contamination.
• Install the replacement engine assembly and affix the engine information plate found on the intake manifold to the
replacement engine.
• Perform the engine pre-lube procedure, perform crank sensor teach-in and replace engine sticker on information plate.
Group 11 Engine
Bulletin Number: 19-002D Models: FE
Issue Date: July 22, 2020
Page 2 of 2
PARTS REPLACEMENT LIST:
Below are the parts required to perform either the oil pump or engine assembly replacement. Order the replacement
part(s) via next day shipment in order to minimize the downtime for the customer. MFTA’s Product Support Managers
will reimburse dealers for next day shipping expenses to procure the parts should this failure occur.
Oil pump replacement
Item # Part #
Description
1.
QC002229 Oil pump assembly
2.
QC002233 Oil pump suction pipe seal
3.
QC002216 Oil filter
4.
QC002222 Oil pan gasket
5.
QC002192 Engine front cover gasket
6.
QC002198 Water pump gasket (2 required)
7.
ML296088 Flywheel mounting bolts (6 required)
8.
ML296166 Exhaust gasket
9.
ML296167 Exhaust gasket
10.
QC002204 Engine front cover seal
11.
QC002115 Crankshaft balancer bolt
12.
ML309235 Radiator assembly
Engine assembly replacement
Item # Part #
Description
1.
FP100412
Engine assembly
2.
ML309235
Radiator assembly
WARRANTY REIMBURSEMENT CODING:
Please refer to Warranty Update Bulletin 19-005.
FAILED PARTS HANDLING:
Oil pump replacement
Retain the failed parts following Warranty Update Bulletin 17-001 “Policy Change - Warranty Parts Retention, Storage
and Claim Reimbursement”.
Engine assembly replacement
Retain the failed parts following Warranty Update Bulletin 17-001 “Policy Change - Warranty Parts Retention, Storage
and Claim Reimbursement”. Once the warranty retention period has expired, refer to Service Information Bulletin
20-004 for proper steps to destroy the failed engine assembly for scrapping.
- 6X better wear protection on critical engine parts than...
- 1.3X better sludge protection than industry standards*
- 3X Stronger against viscosity breakdown than leading full...
- Protection for 10,000 miles between oil changes
- Meets or exceeds the following specifications: API SP/SN...
- Formulated for engines with 75,000 miles or more, Valvoline...
- Delivers 20% better wear protection and 15% better sludge...
- Extra detergents safeguard against friction, corrosion and...
- Advanced friction-fighting additives help maximize...
- Provides performance benefits for high mileage, new and...
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TSB/Document ID: 19-002D
Replacement Service Bulletin Number:
MFR Communication Date: 2020-07-22
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
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