NHTSA ID Number: 10177096
Manufacturer Communication Number: IK1900022
TSB/Document Date: 2020-07-07
Summary
A/C Refrigerant and Oil Capacities
IK1900022 - A/C Refrigerant and Oil Capacities
Page 1 of 3
Countries:
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BRAZIL, BELIZE, CANADA, CHILE,
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Document
TRINIDAD AND TOBAGO, UNITED STATES,
IK1900022
URUGUAY, VENEZUELA, MEXICO, ARUBA,
ID:
NICARAGUA, PERU, PUERTO RICO, Curaçao,
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AFRICA
Availability: ISIS, FleetISIS, Body Builder, IsSIR
Revision: 21
Major
System:
ACCESSORIES
Created:
Current
Language:
English
Last
6/18/2020
Modified:
Other
Français, Español,
Languages:
Viewed:
Author:
3/2/2007
William
Knoth
86822
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Title : A/C Refrigerant and Oil Capacities
Applies To : All current models
CHANGE LOG
Please refer to the change log text box below for recent changes to this article:
06/18/2020 - Updated HX charge level
11/04/2019 - Author updated
09/06/2018 - Updated Oz Chart and spelling
08/02/2018 - Updated for HX charge amounts
DESCRIPTION
This document lists out the correct system/component refrigerant and oil capacity, based on Engine and Model of the Vehicles
below.
CHARGE QUANTITIES
HVAC System based on Engine
Models
Charge Amount
Ounces
Pounds
Kilograms
ProStar and LoneStar Navistar
EPA
2010
ProStar / LoneStar (Day Cab)
40 oz
2.5 lbs
1.13 kg
ProStar and LoneStar Navistar EPA
2010
ProStar / LoneStar (Sleeper Cab)
48 oz
3.0 lbs
1.36 kg
TranStar Navistar EPA 2010
TranStar
44 oz
2.75 lbs
1.25 kg
WorkStar Big Bore Navistar EPA 2010 WorkStar
38 oz
2.375 lbs
1.08 kg
WorkStar Medium Duty I6 Navistar
EPA 2010
WorkStar
36 oz
2.25 lbs
1.02 kg
DuraStar EPA 2010 (All Engines)
DuraStar
38 oz
2.375 lbs
1.08 kg
TerraStar Navistar EPA 2010
TerraStar
40 oz
2.5 lbs
1.13 kg
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IK1900022 - A/C Refrigerant and Oil Capacities
ProStar and LoneStar Navistar EPA
2007
Page 2 of 3
ProStar / LoneStar (Day Cab)
40 oz
2.5 lbs
1.13 kg
ProStar and LoneStar Navistar EPA
2007
ProStar / LoneStar (Sleeper Cab)
48 oz
3.0 lbs
1.36 kg
HPV with TXV Navistar EPA 2007
TranStar / WorkStar / DuraStar / CXT / RXT
36 oz
2.25 lbs
1.02 kg
HPV with Orifice Tube Navistar EPA
1998-2004
3200 / 4100 / 4200 / 4300 / 4400 / 7300 /
7400 / 7500 / 7600 / 7700 / 8500 / 8600
30 oz
1.875 lbs
0.85 kg
44 oz
2.75 lbs
1.25 kg
CF / CityStar Navistar EPA 2004-2007 CF 500 / CF 600 / CityStar
1999 and Later HVAC (Underseat
Bergstrom Module)
5000i (PayStars)
9100i,9200i,9400i,9900i,CATSevere Service
Vehicles (With Titan X Condenser)
62 oz
3.875 lbs
1.76 kg
1999 and Later HVAC (Underseat
Bergstrom Module)
5000i (PayStars)
9100i,9200i,9400i,9900i,CATSevere Service
Vehicles(With Modine Condenser (Older
Vehicles, Export)
54 oz
3.375 lbs
1.08 kg
CAT CT660 (All Engines)
CT660
60 oz
3.75 lbs
1.70 kg
ProStar Cummins ISX 15 L (2007 to
current)
Day Cabs
36 oz
2.25 lbs
1.02 kg
ProStar Cummins ISX 15 L (2007 to
current)
Sleeper Cabs
48 oz
3.0 lbs
1.13 kg
LT/RH ISX/X15/A26
Day Cab
30.4 oz
1.9 lbs
0.86 kg
LT/RH ISX/X15/A26
Sleeper Cab
44.8 oz
2.8 lbs
1.27 kg
62 oz
3.88 lbs
1.76 kg
N/feature code(0012XBN) as used on
HX515/HX520
40 oz
2.5 lbs
1.13 kg
Horizon HVAC Module
30.4 oz
1.9 lbs
0.86 kg
W/feature code (0012XBC) as used on
HX620/HX615/HX520
HX (W/Frame-mounted Dryer)
W/feature code (0012XBN) as used on
HX515
N/feature code(0012XBC) as used on
X620/HX615/HX520
HX (W/IRD Condenser)
HV/MV
OIL CAPACITY
Component
Capacity (cc)
Capacity
(oz)
Compressor
200**
6.76**
Evaporator
60
2.0
Condenser
30
1.0
15
0.5
Filter/Drier
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IK1900022 - A/C Refrigerant and Oil Capacities
Expansion Valve
0
0.0
Hoses (normal
length)
10
0.3
Low Pressure Switch
0
0.0
300
10.14
Complete System
Page 3 of 3
Only PAG 100 Oil should be used (PN
ZGGR725028)
**Equal to the amount of Oil drained from the Original
compressor
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- 6X better wear protection on critical engine parts than...
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TSB/Document ID: IK1900022
Replacement Service Bulletin Number:
MFR Communication Date: 2020-06-18
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION
MFR Component System:
MFR Component Subsystem:
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