NHTSA ID Number: 10176887
Manufacturer Communication Number: No. 9-20
TSB/Document Date: 2020-07-02
Summary
Instructions for retrofitting a sports exhaust system on certain Cayenne vehicles.
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TSB/Document ID: No. 9-20
Replacement Service Bulletin Number:
MFR Communication Date: 2020-06-29
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
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Installation and Conversion Instructions
Cayenne (9YA)
9/20
ENU
2601
2
Sports Exhaust System - Silver (0P8)/Black (0P9)
Vehicle type:
Cayenne E-Hybrid
(9YA) including Coupé variant
Model Year:
As of 2020
Engine Type:
DCB/DCBE = V6/3.0-litre/250 kW (340 hp) = Cayenne E-Hybrid![]()
Restrictions:
ONLY approved for vehicles produced from 34/2019 (week/year)!
Information:
Retrofitting
Figure 1
Notes:
With the sports exhaust system, the signal for activating the flaps in the rear silencers comes from the
respective current map in the DME control unit. The driving status and accelerator pedal position, for
example, are decisive factors.
The sports exhaust system can be switched on and off separately using the Porsche
Communication
Management system (PCM Figure 1). To do this, select the menu "Car", then "Drive" and then "Exhaust
system".
The sports exhaust system is also active in the "SPORT" or "SPORT PLUS" driving modes.
The engine power and exhaust behaviour of the vehicle are not affected.
The sports exhaust system is also available straight from the factory for new vehicles by requesting
optional equipment "0P8 – Sports exhaust system (Brushed stainless steel tailpipe)" or "0P9 – Sports
exhaust system (Black chrome-plated look tailpipe)".
Tequipment
Jun 29, 2020
Page 1 of 24
2
Cayenne (9YA)
2601
Parts Info:
ENU
Installation and Conversion Instructions
9/20
ONLY for vehicles WITHOUT Petrol Particulate Filter (PPF):
9Y0.044.224
Sports exhaust system – Tailpipe in Silver chrome-plated look,
set
Sports exhaust system – Tailpipe in Black chrome-plated look,
set
9Y0.044.224.A
Parts list:
Figure 2
Scope of exhaust system – exhaust pipe area with front silencer ( Figure 2 = vehicle WITHOUT PPF):
Jun 29, 2020
Page 2 of 24
PAB. 253.115.20
1x
Seal (exhaust pipe with front silencer/manifold) Figure 2 -1-
N .911.308.02
3x
9Y0.253.301.G
1x
N .106.720.01
2x
PAF.011.670.26
1x
Hexagon collar nut, M8, self-locking (flange manifold) Figure 2
-2Exhaust pipe assembly (ASSY) with front silencer (–PPF) Figure 2
-3- (similar to illustration)
Cheese head bolt with multiple-tooth internal M8 x 50 (tab on
exhaust pipe/transmission) Figure 2 -4Washers, 8.4 x 24 x 2 (tab on exhaust pipe) Figure 2 -5-
PAB.253.353.00
1x
Pressure spring (tab) Figure 2 -6-
PAC.253.295
1x
Tab AL552 Figure 2 -7-
PAB.253.205.00
1x
Spacer tube, ∅ 24 x 32 (upper tab) Figure 2 -8-
PAB.253.205
2x
Spacer tube, ∅ 30 x 16 (lower tab) Figure 2 -9-
PAB.253.149
1x
Rubber bush, ∅ 42 x 29 (lower tab) Figure 2 -10-
4H0.821.213
2x
Speed nut 28 x 18 x 11 Figure 2 -11-
Tequipment
Installation and Conversion Instructions
Cayenne (9YA)
9/20
ENU
2601
2
PAB.253.099.00
1x
Exhaust pipe holder Figure 2 -12-
N .107.367.01
2x
Cylinder collar screw with multiple-tooth socket M8 x 20 (exhaust
pipe holder) Figure 2 -13-
Figure 3
Scope of exhaust system – center, rear silencer and sports tailpipes area ( Figure 3 ):
PAB.253.141.201
1x
Clamping sleeve, ∅ 75 x 88 Figure 3 -1-
958.111.220.10
2x
Clamping sleeve, ∅ 65 x 88 Figure 3 -2-
N .106.978.01
1x
Hexagon flange bolt, M10 x 30 Figure 3 -3-
PAB.253.144.01
1x
Holder for center silencer, front right Figure 3 -4-
PAB.253.4091
1x
Center silencer ASSY (–PPF) Figure 3 -6-
PAB.253.147.00
1x
Center silencer retaining ring, rear left Figure 3 -8-
9Y0.253.125.C
1x
Rear silencer ASSY Figure 3 -9-:
N .106.421.01
2x
Hexagon flange bolt, M8 x 25 Figure 3 -10-
PAB.253.144.03
2x
NSD holder Figure 3 -11-
N .038.549.4
8x
9Y0.253.824.BP2
1x
Expansion rivet, A8 x 12 (air guide for tunnel, underbody panelling,
not shown)
Sports tailpipe, silver chrome-plated, outer right Figure 3 -12-
9Y0.253.824.BN2
1x
Sports tailpipe, silver chrome-plated, inner right Figure 3 -13-
Tequipment
Jun 29, 2020
Page 3 of 24
2
Cayenne (9YA)
2601
ENU
Installation and Conversion Instructions
9/20
9Y0.253.823.BN2
1x
Sports tailpipe, silver chrome-plated, inner left Figure 3 -14-
9Y0.253.823.BP2
1x
Sports tailpipe, silver chrome-plated, outer left Figure 3 -15-
9Y0.253.824.BS2
1x
Sports tailpipe, black chrome-plated, outer right (not shown)
9Y0.253.824.BR2
1x
Sports tailpipe, black chrome-plated, inner right (not shown)
9Y0.253.823.BR2
1x
Sports tailpipe, black chrome-plated, inner left (not shown)
9Y0.253.823.BS2
1x
Sports tailpipe, black chrome-plated, outer left (not shown)
1
ONLY contained in set for vehicles WITHOUT PPF (9Y0.044.224 / 9Y0.044.224.A)!
2
ONLY contained in respective set!
Figure 4
Scope of electrics – control unit, exhaust flaps and interior mechanics area ( Figure 4 ):
9Y0.907.159.AT
Jun 29, 2020
Page 4 of 24
1x
Engine noise control unit (not shown)
9Y0.044.210.A
1x
Wire harness assembly for exhaust flaps Figure 4 -1-
— — —3
1x
— — —3
Grommet (internal ∅ 66.5 – left side) Figure 4 -2-
1x
— — —3
Grommet (internal ∅ 46 – right side) Figure 4 -3-
1x
Corrugated hose, 4.5 x 7.6 x 220 Figure 4 -4-
— — —3
1x
Corrugated hose, 4.5 x 7.6 x 230 (not shown)
Tequipment
Installation and Conversion Instructions
Cayenne (9YA)
9/20
ENU
2601
2
— — —3
2x
Plug socket (4-pin) Figure 4 -5-
— — —3
2x
15 A fuse (not shown)
N .020.902.2
20 x
Tie-wrap, 3.6 x 246 (not shown)
999.513.052.40
10 x
Tie-wrap, 4.8 x 188 (not shown)
PAB.886.373
5x
Fixing clip for seat cushion Figure 4 -6-
N .912.052.01
8x
PAF.912.664
4x
Cheese head bolt with multiple-tooth internal M10 x 35 (front and
rear seat) Figure 4 -7Hexagon flange bolt, M12 x 1.5 x 40 (rear seat) Figure 4 -8-
3
Contained in the "Wire harness assembly for exhaust flaps (9Y0.044.210.A)" set!
Information
ONLY in the event of repairs/replacement:
Items WITHOUT a part number in the parts list can be found/ordered from the Porsche
Electronic Parts
Catalog = PET.
Check model year and vehicle equipment (I-no.) in the standard catalog!
Materials:
Notes:
000.043.172.00
1x
Sealing cord
———
1x
Commercially available rust solvent, e.g. WD40
———
1x
Wrapping/insulating tape (commercially available)
———
1x
Auxiliary line (Tekalan or Teflon hose) approx. 1,500 mm long
The relevant legal regulations must be observed in the various countries.
The underside of the new sports exhaust system (front silencer (exhaust system with front silencer),
center and rear silences, as well as sports tailpipes) is marked as follows:
– Front silencer WITHOUT PPF ( Figure 5 ):
1
2
3
4
•
–
–
–
–
Trade mark
Part No.
Type number
Week/year of manufacture
Front silencer WITHOUT PPF, right: Porsche
Part No.
= 9Y0.253.211.A / Type number = T9Y0067
Figure 5
Tequipment
Jun 29, 2020
Page 5 of 24
2
Cayenne (9YA)
2601
Installation and Conversion Instructions
9/20
ENU
– Center silencer ( Figure 6 ):
A
B
1
2
3
4
•
–
–
–
–
–
–
Center silencer WITHOUT PPF
Center silencer WITH PPF
Trade mark
Part No.
Type number
Week/year of manufacture
Center silencer WITHOUT PPF: Porsche
Part No. =
4M4.253.411.D / Type number = 4M4 119
Figure 6
– Rear silencer ( Figure 7 ):
1
2
3
4
•
–
–
–
–
Trade mark
Part No.
Type number
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