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NHTSA ID Number: 10176872

Manufacturer Communication Number: 2668

TSB/Document Date: 2020-07-01


Summary

Replacing CCP pressure sensors


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TSB/Document ID: 2668

Replacement Service Bulletin Number:

MFR Communication Date: 2020-06-04

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT

MFR Component System:

MFR Component Subsystem:


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FerrarieBay logo North America
Technical Information

Date:
Bulletin #:
Campaign #:
Supersedes:
Section:

June 2020
2668
2344
3

Model:
Model Year: All
Subject: Replacing CCP pressure sensors

Please note that the following procedures may be performed on the CCP unit of the DCT
gearbox of the aforementioned models. Whenever a vehicle is brought to the workshop with
one of the DTC errors indicated on pages 21-23, the individual component of the CCP may
be replaced as described, and it will no longer be necessary to replace the complete CCP.
The following table lists the part numbers of the kits to be ordered for the aforementioned
procedures ONLY once the relative diagnosis has been approved by the FNA Help Desk
via an ROL (Red On Line).
Description

CCP Pressure Sensor Kit
Warranty Part No.

CCP Pressure Sensor Kit
Customer Pay Part No.

KIT CCP 7.1 40 BAR

70003860*

70004021*

KIT CCP 7.2 60 BAR

70003861

70004022

- IMPORTANT * The kits 70003860/70004021 contain two 40 Bar pressure sensors. BOTH pressure sensors
must always be replaced, even if only one of the two 40 Bar sensors (811-812) is faulty.

The part numbers of the kits required for the procedures concerning the aforementioned
components are indicated in the following table.

© 2020. FerrarieBay logo North America, Inc.
Technical Department
www.ferrari.com

All rights reserved. Reproduction or translation in
whole or in part is not permitted without
authorization from the publisher. Printed in USA.

FerrarieBay logo North America
Procedure

Kit Part No. necessary

1. Replacing clutch pressure sensor C1, “811”

70003860/70004021

2. Replacing clutch pressure sensor C2, “812”

70003860/70004021

3. Replacing system pressure sensor, “880”

70003861/70004022

Protocol for Managing DCT Gearbox Repairs
-

ROL approval is required prior to any pressure sensor replacement procedure.

-

The Dealer must complete the “DCT Gearbox Pre-Diagnosis Form” from TI 2622
and attach it to a new ROL with complete first level diagnosis..

- IMPORTANT Before proceeding with the repair procedures, you are required to complete the “DCT
Gearbox Pre-Diagnosis Form” from TI 2622 and attach it to a new ROL.

- IMPORTANT The S.T. Schedule for the models listed includes a specific table indicating the
corresponding operation codes for the procedures performed, which are necessary to
request reimbursement under warranty.

Replaced parts must be kept for at least 60 days, so that they may be returned if requested
or authorized for scrapping by SAT.
The following procedures need to be performed to remedy a fault identified on the
respective sensor (see error list on pages 21-23):
 Replacing “811” clutch pressure sensor C1 (Fig. 1)
 Replacing “812” clutch pressure sensor C2 (Fig. 1)
 Replacing “880” system pressure sensor (Fig. 2)
2
© 2020. FerrarieBay logo North America, Inc.
Technical Department
www.ferrari.com

TI-2668

All rights reserved. Reproduction or translation in
whole or in part is not permitted without
authorization from the publisher. Printed in USA.

FerrarieBay logo North America
In addition to the tools and equipment already specified for Level 1 and Level 2 procedures,
the following tools and equipment are necessary to perform these procedures:

CCP carriereBay logo plate Part No. 95978837 (AV 8837);

19 mm socket bit Part No. 95978836 (AV 8836);

- IMPORTANT These tools have been direct shipped Authorized FerrarieBay logo Dealers. If you do not have these tools
in your possession, they can be ordered from the FNA Spare Parts Department.

Procedure

- IMPORTANT The utmost cleanliness must be maintained during the following operations; always wear clean
gloves, replacing them as needed, and use absorbent lint-free cloth and heptane to clean and
degrease components.

- IMPORTANT When carrying out the following replacement procedures, the screws fastening the components
(gearbox case and CCP) and the gaskets removed during the procedure must ALWAYS BE
REPLACED upon reassembly.

- IMPORTANT Check the expiration date of all products used in the following procedures before use.
NEVER use EXPIRED products.

3
© 2020. FerrarieBay logo North America, Inc.
Technical Department
www.ferrari.com

TI-2668

All rights reserved. Reproduction or translation in
whole or in part is not permitted without
authorization from the publisher. Printed in USA.

FerrarieBay logo North America
DTC:
P0841
P0842
P0843
P1902
P1903
P1904

DTC:
P0846 – P0847
P0848 – P1905
P1906 – P1907

812

811

Fig. 1

4
© 2020. FerrarieBay logo North America, Inc.
Technical Department
www.ferrari.com

TI-2668

All rights reserved. Reproduction or translation in
whole or in part is not permitted without
authorization from the publisher. Printed in USA.

FerrarieBay logo North America
Fig. 2

DTC:
P0933
P0934
P0935

880

The relative pressure sensors are illustrated in detail below:
 811 - Clutch pressure sensor C1 –
Fig. 3.

811

Fig. 3

5
© 2020. FerrarieBay logo North America, Inc.
Technical Department
www.ferrari.com

TI-2668

All rights reserved. Reproduction or translation in
whole or in part is not permitted without
authorization from the publisher. Printed in USA.

FerrarieBay logo North America
 812 - Clutch pressure sensor C2 –
Fig. 4.

812

 880 - System pressure sensor – Fig. 5.

Fig. 4

880

Fig. 5

6
© 2020. FerrarieBay logo North America, Inc.
Technical Department
www.ferrari.com

TI-2668

All rights reserved. Reproduction or translation in
whole or in part is not permitted without
authorization from the publisher. Printed in USA.

FerrarieBay logo North America
Replacing pressure sensors
 Remove the CCP (as indicated in TI 2620).

- IMPORTANT Before mounting the CCP to the relative carriereBay logo, the clutch basket must be fastened to the
CCP to avoid damaging the seals. You can zip tie the clutch basket to the oil pump
sprocket or fasten the clutch basket onto the CCP with a strap like shown below

7
© 2020. FerrarieBay logo North America, Inc.
Technical Department
www.ferrari.com

TI-2668

All rights reserved. Reproduction or translation in
whole or in part is not permitted without
authorization from the publisher. Printed in USA.

FerrarieBay logo North America

The following procedure is for the replacing pressure sensor 880. The procedure for
replacing pressure sensors 811 and 812 is the same, with the exception of the
specific steps indicated.
8
© 2020. FerrarieBay logo North America, Inc.
Technical Department
www.ferrari.com

TI-2668

All rights reserved. Reproduction or translation in
whole or in part is not permitted without
authorization from the publisher. Printed in USA.

FerrarieBay logo North America
 Fit the additional lower plate (1) and the
additional right hand lateral plate (2) on
tool AM 107314, fastening with the
indicated screws that are included with
the tool – Fig. 6.

2
AM 107314

1
 Fit the CCP carriereBay logo plate AV 8837 on tool
AM 107314, fastening with the indicated
screws and nuts that are included with the
tool – Fig. 7.

AV 8837

AM 107314

 Mount the CCP (3) on the relative carriereBay logo
plate AV 8837, fastening with the
indicated screws and nuts that are
included with the tool – Fig. 8.

Fig. 6

Fig. 7

3

AV 8837

Fig. 8
9

© 2020. FerrarieBay logo North America, Inc.
Technical Department
www.ferrari.com

TI-2668

All rights reserved. Reproduction or translation in
whole or in part is not permitted without
authorization from the publisher. Printed in USA.

FerrarieBay logo North America
For pressure sensor C1 “811” ONLY
 Remove the pickup (4), undoing the indicated
screws – Fig. 9.

4

Fig. 9

5
For pressure sensor C1 “811” ONLY
 Undo the indicated screws on the wiring harness
fastener bracket (5) to allow access to the
pressure sensor “811” – Fig. 10.

Fig. 10

 Release the retainer clip (1) of the connector by pressing on the top of the connector as
shown – Fig. 11 - 12.

1

Fig. 11

Fig. 12
10

© 2020. FerrarieBay logo North America, Inc.
Technical Department
www.ferrari.com

TI-2668

All rights reserved. Reproduction or translation in
whole or in part is not permitted without
authorization from the publisher. Printed in USA.

FerrarieBay logo North America
 Detach the connector from the
sensor while keeping the retainer clip
pressed (1) – Fig. 13.

1

Fig. 13

 Fit the 19 mm socket bit AV 8836 onto
the hexagonal profile (3) of the pressure
sensor – Fig. 14.

Fig. 14

AV 8836

3

11
© 2020. FerrarieBay logo North America, Inc.
Technical Department
www.ferrari.com

TI-2668

All rights reserved. Reproduction or translation in
whole or in part is not permitted without
authorization from the publisher. Printed in USA.

FerrarieBay logo North America
 Use the socket AV 8836 to unscrew
the pressure sensor – Fig. 15.
Note: Keep dirt and dust out of the
sensor seat and off the CCP in
general.

Fig. 15

AV 8836

 Handling very carefully, screw the
new sensor into the seat – Fig. 15.
 Tighten the new pressure sensor to a
torque of 9 Nm – Fig. 15.

 Ensure that the connector is turned the
correct way (1), matching the notches on
the connector and the sensor – Fig. 16.
 Press the connector (1) into its seat on
the pressure sensor – Fig. 16.

1

Fig. 16

12
© 2020. FerrarieBay logo North America, Inc.
Technical Department
www.ferrari.com

TI-2668

All rights reserved. Reproduction or translation in
whole or in part is not permitted without
authorization from the publisher. Printed in USA.

FerrarieBay logo North America
 The connector is only installed correctly (OK) if the retainer clip is fastened completely
onto the sensor as shown in Fig. 17.
Note: Fig. 18 shows an example of an INCORRECTLY installed connector (NOT
OK), with the connector fitted into the seat but with the retainer clip not
fastened correctly.

OK

NOT OK
Fig. 17

Fig. 18

- IMPORTANT Make sure that the retainer clip of the connector is fastened correctly onto the sensor.

 Before reassembling the transmission, check that the newly installed sensor functions
correctly, following the respective procedure described below for the specific pressure
sensor installed.

13
© 2020. FerrarieBay logo North America, Inc.
Technical Department
www.ferrari.com

TI-2668

All rights reserved. Reproduction or translation in
whole or in part is not permitted without
authorization from the publisher. Printed in USA.

FerrarieBay logo North America
The following equipment and materials are necessary for this procedure:

Voltmeter (use the lowest measurement range possible for greater precision);

Stabilized power supply (with output voltage set to 5±0.1 V);

Wires for connecting to CCP sensor complete with probe as shown in Fig. 19.

- IMPORTANT The wires must be fitted with the terminals shown in Fig. 19 - 20 to prevent the risk of short
circuit.

Fig. 19

Fig. 20

14
© 2020. FerrarieBay logo North America, Inc.
Technical Department
www.ferrari.com

TI-2668

All rights reserved. Reproduction or translation in
whole or in part is not permitted without
authorization from the publisher. Printed in USA.

FerrarieBay logo North America
Checking clutch pressure sensor C1 (811)
 Apply a voltage of 5±0.1 V to pin
10 (red), after connecting to pin
9 (red) (POWER) – Fig. 21.

Fig. 21

 Connect the negative wire of the
voltmeter to pin 8 (black)
(GND) – Fig. 21.
 Connect the positive wire of the
voltmeter to pin 22 (blue)
(SIGNAL), and read the value –
Fig. 21.
 For the sensor to function
correctly, the output voltage
measured must be between 0.44
and 0.56 V.

CCP
connector
PIN number

Signal name

TCU
PIN

Signal description

Connection

8

GND_LOC_3

29

Fixed Ground for sensor
Ground loop

GND

9

VREF1

58

Sensor supply for ps_K2(812),
+5 V
ps_sys (880)
(connected with pin 10)

10

VREF2

57

Sensor supply for ps_K1(811)

+5 V
(connected with pin 9)

22

CLUTCH1_PRESS

8

Clutch 1 Pressure sensor
(ps_K1 / 811)

Voltmeter

15

12


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